• 대한안전경영과학회지
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• 제4권2호
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• pp.209-221
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• 2002

Machinability improvement by the use of liquid nitrogen in cryogenic machining has been reported in various studies. This has been mostly attributed to the cooling effect of liquid nitrogen. However, No study has been found in discussion on whether liquid nitrogen possesses lubrication effect in cryogenic cutting. In machining tests, cryogenic machining reduced the force component in the feed direction, indicating that the chip slides on the tool rake face with lower friction. This study also found that the effectiveness of LN2 lubrication depends on the approach how LN2 is applied regarding cutting forces related.

• 한국정밀공학회지
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• 제12권12호
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• pp.149-156
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• 1995

This paper presents the surface profile of machined workpiece in face milling operation. The roughness model of feed direction is considered the cutting condition, the profile and run-out of inserts. For the dynamic model the cutting system can be modeled as avibratory system. The dynamic model of surface roughness is considered the relative displacements between tool and work- piece which can be obtained from the cutting system. These model can predict various surface roughnesses. i.e. maximum and arithmetic mean surface ruughnesses. Therefore, the developed model can be used for the monitoring of surface roughness.

• KSBB Journal
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• 제9권4호
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• pp.412-417
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• 1994

The biodegradable characteristics of starch-filled polyethylene film by fungi were investigated. Aspergillus niger showed the highest cell growth among five species of fungi used in the experiment. Higher starch content gave the higher growth rate of A. niger; however, the kind of film or cutting direction did not give any effects on the cell growth. The use of vinyl trimethoxysilane for the stronger binding of starch and polyethylene did not inhibit the cell growth. When the starch content was higher than 10%, the elongation of the film decreased significantly after the growth of microorganism in the case of transverse direction samples.

• 산업진흥연구
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• 제4권2호
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• pp.1-8
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• 2019

본 연구는 분전반 또는 배전반에 설치되는 부스바(busbar)의 절연 피복을 절단하는 커팅기에 관한 기술로써, 연구 결과, 첫째, 커팅기 상부와 하부에 각각 레이저기가 부착된 하우징을 포함하는 커팅유닛 및 프레임의 상부에 설치되고, 부스바의 피복 커팅거리를 조절하는 스토퍼로 구성된 것이 특징인 부스바 피복 레이저 커팅기이다. 둘째, 프레임은, 테이블의 후방 측 단부에 위치하도록 상부에 길이 방향으로 가이드 바가 놓여 설치되고 상부 중간 부분에서 전방과 후방에 각각 수직 상으로 포스트가 설치되며, 전방 포스트의 외측부에 위치하도록 테이블에 커팅 홀이 형성된 것이 특징이다. 셋째, 서포터는, 프레임에 배치된 가이드 바의 상부에 고정 설치되고, 실린더와 지지 판으로 구성된 것이 특징이다. 본 연구의 의미는 작업자의 안전사고를 방지하며, 커팅 작업의 효율성을 높이고, 부스바의 표면에 흠집이 발생하는 것을 방지하는 효과가 있다는데 연구의 의미를 찾을 수 있었다.

• 한국정밀공학회지
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• 제30권5호
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• pp.537-543
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• 2013

In this paper, a novel radial beam coupling model was proposed and the design parameters were studied for the efficient transmission of torque. To develop a high performance radial beam coupling, an analytical way to predict the performance in design phase is required. One of the best ways to estimate the performance of the coupling without manufacturing is to evaluate the stress and torsional stiffness by building a finite element model with a special attention to the radial beam cutting part. For the best results of FEA, the material properties were obtained through testing. To verify the reliability of finite element model, the results of FEA were compared with the experiments. The main design parameters of radial beam cutting width, radial beam cutting depth, and radial beam cutting direction were considered for the performance of radial beam coupling.

• 대한기계학회논문집A
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• 제24권10호
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• pp.2496-2501
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• 2000

High speed ball end milling is attracting interest in the aerospace industry for the machining of complex 31) airfoil surfaces in nickel based superalloys, Experimental work is detailed on the effect of cutter orientation on tool life, cutting forces, chip formation, specific force and workpiece surface roughness, when high speed ball end milling nickel based supperalloy(lnconel 718). Dry cutting was performed using 8min diameter solid carbide cutters coated with either TiA1N or CrN for the workpiece mounted at an angle of 45˚ from the cutter axis. A horizontal downwards cutting orientation provided the best tool life with cut lengths~50% longer than for all other directions. Evaluation of cutting forces and associated spectrum analysis of results indicated that cutters employed in a horizontal downwards direction produced the least vibration.

• 대한기계학회논문집A
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• 제27권10호
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• pp.1754-1761
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• 2003

The atomic force microscopy (AFM) based lithographic technique has been used directly to machine material surface and fabricate nano components in MEMS (micro electro mechanical system). In this paper, three-dimensional molecular dynamics (MD) simulations have been conducted to evaluate the characteristic of deformation process at atomistic scale for nano-lithography process. Effects of specific combinations of crystal orientations and cutting directions on the nature of atomistic deformation were investigated. The interatomic force between diamond tool and workpiece of copper material was assumed to be derived from the Morse potential function. The variation of tool geometry and cutting depth was also evaluated and the effect on machinability was investigated. The result of the simulation shows that crystal plane and cutting direction significantly influenced the variation of the cutting forces and the nature of deformation ahead of the tool as well as the surface deformation of the machined surface.

• Design & Manufacturing
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• 제14권1호
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• pp.63-68
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• 2020

Ultra-high brightness and thin displays need to optical micro-patterns which can uniformly diffuse the lights and low loss. The micro random patterns have characteristics to rise the optical efficiency such as light extraction, uniform diffusion. For this reason, various fabrication processes are studied for random patterns. In this study, the micro random patterns were machined by diamond turning which used a controlled cutting tool path with random cutting depth. The machined patterns had random shape and directionality along the circumferential direction. The average width and length of machined random pattern according to rotation radius were 40.13㎛~55.51㎛ and 37.25㎛~59.49㎛, and these results were compared with the designed result. Also, the machining error according to rotation radius in diamond turning using randomly controlled cutting depth was discussed.

• 한국CDE학회논문집
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• 제7권3호
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• pp.148-156
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• 2002

Most Rapid Prototyping (RP) processes adopt a solid Computer Aided Design (CAD) model, which will be sliced into thin layers of constant thickness in the building direction. Each cross-sectional layer is successively deposited and, simultaneously, bonded onto the previous layer; and eventually the stacked layers from a physical part of the model. A new RP process, the transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), has been developed to reduce building time and to improve the surface finish of parts with the thick layers and a sloping surface. This paper describes the generation of Unit Shape Layer (USL), the cutting path data of the linen. hotwire cutter for the VLM-ST process. USL is a three-dimensional layer with a thickness of more than 1 mm and a side slope, and it is the basic unit of cutting and building in the VLM-ST process. USL includes data such as layer thickness, positional coordinates, side angles of each layer, hotwire cutting speed, the heat input to the hotwire, and reference shape. The procedure of generating USL is as follows: (1)Generation of the mid-slice from the CAD model, (2)Conversion of the mid-slice into a simply connected domain, (3)Generation to the reference shape for the mid-slice, (4)Calculation of the rotation angle of the hotwire of the cutting system.

• International Journal of CAD/CAM
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• 제6권1호
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• pp.193-198
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• 2006

Plunge milling is the fastest way to mill away large volumes of metal in the axial direction. The residual volume (inaccessible volume by the plungers) is minimized when selecting a specific direction of filling. This direction is known as the optimal inclination angle for filling of the plunged area. This paper proposes a new algorithm to calculate the optimal inclination angle of filling and to fill the plunged area with multi-plungers sizes. The proposed algorithm uses the geometry of the 2D area of the shape that being cutting to estimate the optimal inclination angle of filling. It is found that, the optimal inclination angle for filling of the plunged area is the same direction as the longer width of the equivalent convex polygon of the boundary contour. The results of the tested examples show that, the residual volume is minimized when comparing the proposed algorithm with the previous method.