• Title/Summary/Keyword: Cutting Characteristics

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Environmental Adaptation of Tall Fescue varieties in Mauntainous pastures III. Effect of autumn cutting management on the dry weight of plant(DW) of the 1st cutting (Tall fescue 품종의 환경적응성 III. 가을철 예취관리가 1번초의 개체중과 수량구성요소에 미치는 영향)

  • 이주삼;한성윤;조익환
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.13 no.3
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    • pp.203-212
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    • 1993
  • This experiments were carried out to estimate the optimum final cutting date in autumn and the selection of highly adaptable varieties in mountainous pastures of Taekwalyong area. The evaluations were based on the data of varietal differences of dry weight of plant(DW) and yield components of the 1st cutting as affected by various final cutting dates of last autumn. Nine varieties of tall fescue Barvetia, Fuego. Demeter, Safe. Barcel, Forager, Johnstone, Enforcer and Stef. were used and 4 final cutting date of autumn were $C_1$, cut on 30 Sept. $C_2$, on 14 Oct. $C_3$, on 28 Oct. and $C_4$. on 11 Nov.. respectively. The results obtained were as follows: I . Between the dry weight of plant(DM) and yield components of 1st cutting were different by various final cutting dates of autumn. The dry weight of plant(DW) was significantly positive correlated with heading characteristics of the 1st cutting in earlier cuttings($C_1- C_3$) of autumn, but there was not significant correlated with heading characteristics of the 1st cutting in the latest cutting($C_4$) of autumn. 2. The variety of Forager with heavier weight of heading tiller(HTW) and dry weight of tiller(WT) showed the highest dry weight of plant(DW) of the 1st cutting in earlier cuttings($C_1-C_3$) of autumn, whereas the variety of Barcel with high number of tillers per plant(NT) showed a high dry weight of plant(DW) of the 1st cutting in the latest cutting($C_4$) of autumn. 3. Optimum final cutting date and critical period of mountainous pastures in Taekwalyong area were estimated in late September($C_1$) and middle October($C_2$), sespectirety. 4. The dry weight of plant(DW) of the 1st cutting was significantly negative correlated with final cutting dates in growth period of autumn.

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CFD Analysis on Flow Characteristics of Oil Film Coating Nozzle (유막 코팅 노즐의 유동특성에 관한 CFD해석)

  • Jung, Se-Hoon;Ahn, Seuig-Ill;Shin, Byeong-Rog
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.5
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    • pp.50-56
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    • 2008
  • Metal cutting operations involve generation of heat due to friction between the tool and the pieces. This heat needs to be carried away otherwise it creates white spots. To reduce this abnormal heat cutting fluid is used. Cutting fluid also has an important role in the lubrication of the cutting edges of machine tools and the pieces they are shaping, and in sluicing away the resulting swarf. As a cutting fluid, water is a great conductor of heat but is not stable at high temperatures, so to improve stability an emulsion type mixed fluid with water and oil is often used. It is pumped over the cutting site of cutting machines as a state of atomized water droplet coated with oil by using jet. In this paper, to develop cutting fluid supplying nozzle to obtain ultra thin oil film for coating water droplet, a numerical analysis of three dimensional mixed fluid Jet through multi-stage nozzle was carried out by using a finite volume method. Jet flow characteristics such as nozzle exit velocity, development of mixing region, re-entrance and jet intensity were analyzed. Detailed mixing process of fluids such as air, water and oil in the nozzle were also investigated. It is easy to understand complex flow pattern in multi-stage nozzle. Important flow Information for advance design of cutting fluid supplying nozzle was drawn.

An analysis of Cutting Characteristic of Multilayer FPCB using Nd:YAG UV Laser System (Nd:YAG UV 레이저를 이용한 연성회로 다층기판 절단특성에 대한 연구)

  • Choi, Kyung-Jin;Lee, Young-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.9-17
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    • 2010
  • The FPCB is used for electronic products such as LCD display. The process of manufacturing FPCB includes a cutting process, in which each single FPCB is cut and separated from the panel where a series of FPCBs are arrayed. The most-widely used cutting method is the mechanical punching, which has the problem of creating burrs and cracks. In this paper, the cutting characteristics of the FPCB have been experimented using Nd:YAG DPSS UV laser as a way of solving this problem. To maximize the industrial application of this laser cutting process, test samples of the multilayered FPCB have been chosen as it is actually needed in industry. The cutting area of the FPCB has four different types of layer structure. First, to cut the test sample, the threshold laser cut-off fluence has been found. Various combinations of laser and process parameters have been made to supply the acquired laser cut-off fluence. The cutting characteristics in terms of the variation of the parameters are analyzed. The laser and process parameters are optimized, in order to maximize the cutting speed and to reach the best quality of the cutting area. The laser system for the process automation has been also developed.

The Effect of Matrix of Compact Vermicular Graphite Cast Iron on Machinability in Lathe Turning (CV 흑연주철의 기지조직변화가 절삭성에 미치는 영향)

  • An, Sang-Ook;Park, Jong-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.1
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    • pp.50-62
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    • 1988
  • An experimental investigation of the machining characteristics of compact vermicular cast iron whose matrix were formulated under two kinds of annealing conditions has been conducted. The various characteristics of the machinability of CA cast iron depending upon its matrix and cutting condition have been obtained from the experiment. The results are as follow. As depth of cut increases, the shear stress slightly decreases in order $P_1, \P_2, \P_3$ which are classified by ferrite matrix of CV cast iron. As depth of cut increases, the normal stress increases, and annealing effect in heavy cutting is smaller than that in light cutting. The cutting energy slightly decreases, as depth of cut increases and the effect of annealing on cutting energy in light cutting is higher than that in heavy cutting. The cutting equation in this study are as follow. $P_1\:\2{\phi}\ + \1.49({\beta} - {\alpha} )=84^{\circ}$ $P_2\:\2{\phi}\ + \1.36({\beta} - {\alpha} )=82^{\circ}$ $P_3\:\2{\phi}\ + \1.34({\beta} - {\alpha} )=79^{\circ}$ Machining constants in this study for $P_1, P_2, P_3$give $74^{\circ} , 66^{\circ}, 61^{\circ}$ Tool wear increases as depth of cut increases, and decreases as ferrit matrix increases.

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Comparison of Lubrication Methods during Milling by Endmill Tool (엔드밀 공구를 이용한 밀링가공시 윤활 방법의 비교)

  • 정용운;김주현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.66-70
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    • 2003
  • Recently, environmental conscious machining becomes one of the most important technology in modern manufacturing industry. Especially in metal cutting, cutting fluid often results in many environmental problems. Many technologies have been developed to reduce the problems of the cutting fluid. But most of the technologies need another devices which sometimes require large space and also are very expensive, such as cooling system. In this paper, air compressor is only used to replace the functions of cutting fluid as semi-dry cutting. Cutting forces, cutting moments, and tool wear were measured to obtain cutting characteristics, and were compared with those of dry cutting and non-dry cutting. In the results of the experiments, semi-dry cutting was found to show better cutting performances than dry cutting and non-dry cutting.

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Cutting force analysis in ball-end milling processes of STD11 (STD11의 볼엔드밀링 공정에서의 절삭력 해석)

  • 김남규
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.52-57
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    • 2000
  • STD11 is one of difficult-to-cut materials and its cutting characteristic data is not built enough. A bad cutting condition of it leads to low productivity of die and mould, so it is necessary to evaluate the machining characteristics of STD11. In this paper, the relations of the geometry of ball-end mill and mechanics of machining with it are studied. The helix angle of ball-end mill varies according to a location of elemental cutting edge in the cutting process are difficult to calculate accurately. To calculate instantaneous cutting forces, it is supposed that the tangential, radial and axial cutting force coefficients are functions of elemental cutting edge location. Elemental cutting forces in the x,y and z direction are calculated by coordinate transformation. The total cutting forces are calculated by integrating the elemental cutting forces of engaged cutting edge elements. This model is verified by slot and side cutting experiments of STD11 workpiece which was heat-treated to HRC45.

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Cutting Force Variation Characteristics in End Milling of Terrace Volume (계단형상 체적의 엔드밀 가공시 절삭력 변화 특성에 관한 연구)

  • Maeng, Heeyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3_1spc
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    • pp.489-495
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    • 2013
  • This study analyzed thevariation in the cutting force when the cutting area of a terrace volume is machined, which is generally left after the rough cutting of a sculptured surface. The numerically simulated results for the cutting forces are compared with cutting force measurements by considering the theoretical prediction of the cutting area formation and specific cutting volume. The variation in the cutting force is measured using a dynamometer installed on a machining center for 19 different kinds of test pieces, which are selected according to the variation in the terrace volume factor, tool diameter factor, and cutting depth factor. As a result, it is verified that the cutting forces evaluated by the numerical analysis coincide with the measured cutting forces, and it is proposed as a practical cutting force prediction model.

A Fundamental Study of Supersonic Coaxial Jets for Gas Cutting (가스절단용 초음속 제트유동에 관한 기초적 연구)

  • Lee, Gwon-Hui;Gu, Byeong-Su;Kim, Hui-Dong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.6
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    • pp.837-844
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    • 2001
  • Jet cutting technology currently makes use of a generic supersonic gas jet to improve the cutting speed and performance. In order to get a better understanding of the flow characteristics involved in the supersonic jet cutting technology, the axisymmetric Navier-Stokes equations have been solved using a fully implicit finite volume method. Computations have been conducted to investigate some major characteristics of supersonic coaxial turbulent jets. An assistant gas jet has been imposed on the primary gas jet to simulate realistic jet cutting circumstance. The pressure and the temperature ratios of the primary and assistant gas jets are altered to investigate the major characteristics of the coaxial jets. The total pressure and Mach number distributions, shock wave systems, and the jet core length which characterize the coaxial jet flows are strongly affected by the pressure ratio, but not significantly dependent on the total temperature ratio. The assistant gas jet greatly affects the basic flow characteristics of the shock system and the core length of under and over-expanded jets.

A Study on the tool vibration characteristics in inclined surface milling (Ball-end milling 에서의 경사면 가공시의 공구진동 특성에 관한 연구)

  • 조병무;유진호;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.15-20
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    • 2004
  • Inclined surface milling in the mould and die industries is one of the most commonly needed cutting process. For the variety and complexity of cutting characteristics in various cutting condition, it is difficult to select a optimal tool path orientation. The comparative results through FFT analysis in this study provide a guideline for the selection tool path orientation.

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Cutting Force Reduction Characteristics by Compounding Electrolytic Machining in Ball End Milling (볼엔드밀 절삭에서 전해복합에 의한 절삭력 저감 특성)

  • 이영표;박규열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.268-273
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    • 2000
  • In this report, a new method compounding the electrolytic machining with ball end milling process to increase the machining efficiency was introduced. And the cutting characteristics by electrolytic machining conditions was examined. From the experimental results, it was confirm-ed that effect of cutting force reduction obtained at the condition of transpassive state of electrolytic machining conditions.

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