• Title/Summary/Keyword: Cutter force

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Numerical Evaluation of Forces on TBM during Excavation in Mixed Ground Condition by Coupled DEM-FDM (개별요소법 및 유한차분법 연계 모델을 활용한 복합지반 TBM 굴진 시 TBM에 작용하는 힘의 수치해석적 분석)

  • Choi, Soon-Wook;Lee, Hyobum;Choi, Hangseok;Chang, Soo-Ho;Kang, Tae-Ho;Lee, Chulho
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.549-560
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    • 2021
  • Forces exerted on a shield TBM (tunnel boring machine) such as cutter head torque, thrust force, chamber pressure, and upward force are key factors determining TBM performance. However, the forces acting on the TBM when tunnelling the mixed ground have different tendencies compared to that of the uniform ground, which could impair TBM performance. In this study, the effect of mixed ground tunnelling was numerically investigated with torque, thrust force, chamber pressure, and upward force. A coupled discrete element method (DEM) and finite difference method (FDM) model for TBM driving model was used. This numerical study simulates TBM tunnelling in mixed ground composed of upper weathered granite soil and lower weathered rock. The effect on the force acting on the TBM according to the location and slope of the boundary of the mixed ground was numerically examined.

Study on the Analytical Prediction of Premier Chipping in Involute Gear Cutting Process (인볼류우트 커터인선의 초기결손 예측에 관한 연구)

  • 김재갑;김정두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.7
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    • pp.1266-1277
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    • 1992
  • In the machining processes, the tool chipping are known to be the most dangerous when the variation of end of tool edges is largest. Therefore, chipping has been caused by the stress distribution in the moment of cutting. In this study, in order to predict the shapes of tool chipping with the tool shapes and the cutting conditions, the premier chipping shapes of involute cutter iss predicted by the stress distribution value of cutting edges and it is verified by the experiments. The growth behavior of the tool chipping is considered through the experiment of gear cutting and in case of evaluation of specific cutting energy in the proper machining conditions through the simulation result, it can be known that the prediction of cutting force is possible accurately.

Dynamic Chanrateristics of Spindle for the External Cylindrical Grinding Machine Considered the Shell Mode Vibration of Wheel (Wheel의 원반 진동을 고려한 외경연삭 주축의 동특성)

  • 하재훈;이선규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1000-1004
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    • 1995
  • In the case of the external cylindrical grinding machine, the grinding mechanism can cause a wheel to vibrate due to a wheel cutter. This phenomena will bring about the unsymmetric wear up to high frequency without any relation of rotational speed. So far, when the grinding spindle is analyzed, it is assumed that a wheel is considered as lumped mass at the endof a beam. Nowadays, there is a tendency to use the wheel with a lsrge diameter or CBN wheel to achieve the high speed and accuracy grinding performance. Therefore, this kind of assumption is no longer valid. At the analysis of the grinding spindle, the parameter which dapends on the dynamic characteristics is a combination force between each part. For example, there is the tightness torque of a bolt and taper element in the grindle. In addition, the material property of the wheel can contribute the dynamic characteristics. This paper shows the mode participation of the shell mode of the wheel in the grindle and the dynamic characteristics according to the parameters which are the configuration of the flange and tightness torque of a bolt and taper. Modal parameter of the wheel, flange and the spindle can be extracted through frequency response function obtained by modal test. After that, by changing the tightness torque and kinds of wheel, we could accomplish the test in the whole combined grinding spindle. To perform modal analysis of vibration characteristics in the grinding spindle, we could develop the model of finite element method.

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Design Factors for Chinese Cabbage Harvester Attachable to Tractors (트랙터부착형 배추수확장치의 설계요인)

  • Hong, J. T.;Choi, Y.;Sung, J. H.;Kim, Y. K.;Lee, K. M.
    • Journal of Biosystems Engineering
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    • v.26 no.4
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    • pp.337-354
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    • 2001
  • This study was conducted in order to develop a Chinese cabbage harvester attachable to tractors. For designing Chinese cabbage harvester in which laboratory and field tests were conducted with to determine feasible values design factors. To adopt the various sizer of C-cabbages, U-type soft rubber band was attached to the chain conveyor with an angle. Required torque of the conveyor axle was about 206-210kgf$.$cm. And the required peripheral speed of the disk cutter was 6.54m/s or more to have a clean session in root cutting. Three different harvest method were tested. The best harvesting method with minimum pulling force and damage was disk cutting flying just above the soil surface were the cut chinese cabbages are transferring to the holding conveyor attached soft rubber lug in prompt. Theoretical speed ratio of the tractor travel and feed of a chain conveyor was 1:1.2 with the attaching angle of 30 degree and 1:1.1 with the angle of 20 degree. Actual field experiment showed the speed ratio of 1:1.5 was the best because of the slip effect.

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Determination of effective parameters on surface settlement during shield TBM

  • Kim, Dongku;Pham, Khanh;Park, Sangyeong;Oh, Ju-Young;Choi, Hangseok
    • Geomechanics and Engineering
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    • v.21 no.2
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    • pp.153-164
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    • 2020
  • Tunnel excavation in shallow soft ground conditions of urban areas experiences inevitable surface settlements that threaten the stability of nearby infrastructures. Surface settlements during shield TBM tunneling are related to a number of factors including geotechnical conditions, tunnel geometry and excavation methods. In this paper, a database collected from a construction section of Hong Kong subway was used to analyze the correlation of settlement-inducing factors and surface settlements monitored at different locations of a transverse trough. The Pearson correlation analysis result revealed a correlation between the factors in consideration. Factors such as the face pressure, advance speed, thrust force, cutter torque, twin tunnel distance and ground water level presented a modest correlation with the surface settlement, while no significant trends between the other factors and the surface settlements were observed. It can be concluded that an integrated effect of the settlement-inducing factors should be related to the magnitude of surface settlements.

Development of umbrella anchor approach in terms of the requirements of field application

  • Evirgen, Burak;Tuncan, Ahmet;Tuncan, Mustafa
    • Geomechanics and Engineering
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    • v.18 no.3
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    • pp.277-289
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    • 2019
  • In this study, an innovative anchoring approach has been developed dealing with all relevant aspects in consideration of previous works. An ultimate pulling force calculation of anchor is presented from a geotechnical point of view. The proposed umbrella anchor focuses not only on the friction resistance capacity, but also on the axial capacity of the composite end structure and the friction capacity occurring around the wedge. Even though the theoretical background is proposed, in-situ application requires high-level mechanical design. Hence, the required parts have been carefully improved and are composed of anchor body, anchor cap, connection brackets, cutter vanes, open-close ring, support elements and grouting system. Besides, stretcher element made of aramid fabric, interior grouting system, guide tube and cable-locking apparatus are the unique parts of this design. The production and placement steps of real sized anchors are explained in detail. Experimental results of 52 pullout tests on the weak dry soils and 12 in-situ tests inside natural soil indicate that the proposed approach is conservative and its peak pullout value is directly limited by a maximum strength of anchored soil layer if other failure possibilities are eliminated. Umbrella anchor is an alternative to conventional anchor applications used in all types of soils. It not only provides time and workmanship benefits, but also a high level of economic gain and safe design.

Effects of the Order of Material Addition on the Quality Characteristics of Emulsification Sausage (원부재료의 투입 순서가 유화형 소시지의 품질 특성에 미치는 영향)

  • Jin, Sang-Keun;Kim, Il-Suk;Nam, Young-Wook;Cho, Ju-Hyun;Hur, Sun-Jin;Kang, Suk-Nam
    • Food Science of Animal Resources
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    • v.27 no.2
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    • pp.157-162
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    • 2007
  • Emulsification sausages were prepared in 3 different ways: T1: fat added after ice, T2: fat added before ice, T3: all ingredients added together. Each sample was ground for 4.5 min by a silent cutter at $15^{\circ}C$ and emulsified batters were stuffed into fibrous casing and then cooked for 40 min at $78^{\circ}C$ to determine the effect of the order of ingredient addition on the qualities of emulsion type sausage. The pH of T1 sausage was significantly higher, whereas the pH of T3 was significantly lower compared with the other samples(p<0.05). The shear force was significantly higher in T1 sausage, however the hardness and gumminess were significantly lower in T1 sausage compared with other two types(p<0.05). With regard to sensory evaluation, the relative amounts of flavor can be summarized as T2>T1>T3, and the color was significantly higher in T1 and T2 compared with T3(p<0.05). There was no significant difference among the test sausages with regard to aroma, juiciness, tenderness and overall acceptability(p>0.05). There were no significant differences in free moisture, water holding capacity(WHC), meat color and texture properties such as brittleness, cohesiveness, springiness and chewiness. As a result of this study, the sausage were much for sausage prepared by adding the fat after the ice(T1) than the other sausage samples in which fat was added after ice to make emulsion type sausages.

Effects of Spent Layer Crushed Breast Addition on the Quality of the Cremi during Storage (노계 분쇄 가슴육의 첨가가 크래미의 저장 중 품질변화에 미치는 영향)

  • Jin, Sang-Keun;Park, Jae-Hong;Shin, Daekeun
    • Food Science of Animal Resources
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    • v.33 no.2
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    • pp.251-257
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    • 2013
  • To evaluate the effects of surimi substitution to spent laying hen crushed breast meat on the quality of the Cremi during storage, this study was conducted. Spent laying hen breast meat was crushed using a silent cutter, which is normally adapted to the sausage process. The Cremis were manufactured by the addition of 5 or 10% CSBM and separated to three different groups including control and 5 (05CM) and 10% crushed meat (10CM) treatments. All cremis were packaged and stored at $10{\pm}1^{\circ}C$ for 3 weeks, and the analysis for the determination of physicochemical and sensory properties of cremi was conducted on week 0 and 3 of storage only. Moisture content was significantly differed depending on storage days and both 05CM and 10CM had high moisture content as compared to that of control (p<0.05). In addition, TBARS was lowered when surimi was substituted up to 10% CM as compared to cremis manufactured by the addition of 5% CM. The cremis sampled from 05CM and 10CM treatments had low in CIE $a^*$, in contrast showed high in CIE $b^*$ than control (p<0.05). The substitution of surimi to CM did not influence on sensory characteristics even though shear force and gel characteristics were affected (p<0.05). In conclusion, the results indicate that although significantly lowered shear force and gel characteristics were determined in 05CM cremis (p<0.05), trained sensory panels did not recognize the differences of 5 or 10% CM addition. Therefore, it seems that the substitution of surimi up to 10% CM may be secured and economically considerable.

A Study on the Cutting Forces and Tool Deformation when Flat-ended Pocket Machining (평엔드밀 포켓가공시 절삭력과 공구변형에 관한 연구)

  • Choi, Sung-Yun;Kwon, Dae-Gyu;Park, In-Su;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.28-33
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    • 2017
  • Recently, the operation of precision pocket machining has been studied for the high speed and accuracy in industry to increase production and quality. Moreover, the demand for products with complex 3D free-curved surface shapes has increasing rapidly in the development of computer systems, CNC machining, and CAM software in various manufacturing fields, especially in automotive engineering. The type of aluminum (Al6061) that is widely used in aerospace fields was used in this study, and end-mill down cutting was conducted in fillet cutting at a corner with end-mill tools for various process conditions. The experimental results may demonstrate that the end mill cutter with four blades is more advantageous than that of the two blades on shape forming in the same condition precise machining conditions. It was also found that cutting forces and tool deformation increased as the cutting speed increased. When the tool was located at $45^{\circ}$ (four locations), the corner was found to conduct the maximum cutting force rather than the start point of the workpiece. The experimental research is expected to increase efficiency when the economical precision machining methods are required for various cutting conditions in industry.

A study on the machine load on shield advancing between soil ground and mix ground included core stone (토사지반과 핵석이 포함된 복합지반에서 쉴드TBM 굴진 시 장비부하에 관한 연구)

  • Kim, Ki-Hwan;Kim, Hyouk;Mun, Cheol-Hwa;Kim, Young-Hyu;Kim, Dong-Ho;Lee, Jae-Yong
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.6
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    • pp.1039-1048
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    • 2018
  • In urban tunnel construction, most of the Shield TBM method is applied to secure the safety of buildings and to minimize risks. On the other hand, in the urban development process, landfills are often embanked or improving in many cases, so that the boundary between the surface and the rock is often heterogeneous. In case of ground condition such as alluvial soil, granite, decomposed granite, core stone and rock with various layers, datas on shield TBM advancing according to each ground condition are analyzed, The characteristics of machine load were compared and analyzed. As a result, it can be predicted that the change of ground condition can be predicted by the tendency of discharge volume, thrust force and cutting wheel torque when the cutter is checked and replaced regularly on advancing under maintaining the design slurry pressure.