• 제목/요약/키워드: Cut Surface

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전통 옻칠 기법을 이용한 금속표면 코팅 및 물성 연구 (A Study on the Physical Properties and Coating of Metal Surface Using Traditional Lacquer Technique)

  • 조성모;오한서;조남철
    • 보존과학회지
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    • 제37권3호
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    • pp.302-311
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    • 2021
  • 본 연구는 전통 옻칠 기법을 이용하여 금속표면을 코팅하고, 물성을 평가하여 옻칠의 금속코팅 적용성 여부를 알아보고자 했다. 이를 위해 SS275 금속 시편(60*60 mm)과 원주 생칠을 이용하였다. 또한 칠 횟수(1, 2, 3)와 가열온도(120℃, 150℃)를 변이조건으로 설정하여 총 6개의 시편을 제작하였다. 분석은 색도측정, 접촉각 및 표면에너지 측정, 내약품성 시험, Cross-cut 시험을 이용하였다. 분석결과 부식성이 개선되고 금속표면에 대한 옻칠의 밀착력이 우수함을 확인하였다. 접촉각 및 표면에너지는 큰 변화를 보이지 않았다. 또한 색도 역시 큰 차이는 보이지 않았다. 본 연구를 통해 금속 표면에 옻칠이 진행되면 방수성 및 방식성이 좋아짐을 확인하였으며, 적정한 옻칠 횟수와 가열온도를 확인하였다. 차후 경도와 마모율과 같은 물리적인 특성 연구와 일정한 두께로 옻을 칠하는 방안을 연구하여 금속의 적용 가능성을 확인하고자 한다.

미세 레이저 가공의 표면코팅 후 전해 에칭 (Laser Micro Machining and Electrochemical Etching After Surface Coating)

  • 김태풍;박민수
    • 한국정밀공학회지
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    • 제30권6호
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    • pp.638-643
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    • 2013
  • Laser beam machining (LBM) is fast, contactless and able to machine various materials. So it is used to cut metal, drill holes, weld or pattern the imprinted surface. However, after LBM, there still leave burrs and recast layers around the machined area. In order to remove these unwanted parts, LBM process often uses electrochemical etching (ECE). But, the total thickness of workpiece is reduced because the etching process removes not only burrs and recast layers, but also the entire surface. In this paper, surface coating was performed using enamel after LBM on metal. The recast layer can be selectively removed without decreasing total thickness. Comparing with LBM process only, the surface quality of enamel coating process was better than that. And edge shape was also maintained after ECE.

직교배열법에 의한 선삭가공시 표면거칠기 평가 (Surface roughness evaluation in turning by an orthogonal array method)

  • 배병중;박태준;양승한;이영문;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.862-865
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    • 2000
  • The object of this paper is to evaluate the surface roughness using the experimental equation of surface roughness, which is developed in turning by an orthogonal array method. $L_9{3^4}$ orthogonal array method, one of fractional factorial design has been used to study effects of main cutting parameters such as cutting speed, feed rate and depth of cut, on the surface roughness. And the analysis of variance (ANOVA)-test has been used to check the significance of cutting parameters. Using the result of ANOVA-test, the experimental equation of surface roughness, which consists of only significant cutting parameter - feed rate, has been developed. The coefficient of determination of this equation is 0.962.

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선반작업에서 직교계획법을 이용한 표면 거칠기 예측모델에 관한 연구 (A Study on the Prediction Model of Surface Roughness by the Orthogonal Design for Turning Process)

  • 홍민성;염철만
    • 한국공작기계학회논문집
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    • 제10권2호
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    • pp.89-94
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    • 2001
  • This paper presents a study of surface roughness prediction model by orthogonal design in turning operation. Regression analysis technique has been used to study the effects of the cutting parameters such as cutting speed, feed depth of cut, and nose radius on surface roughness. An effect of interaction between two parameters on surface roughness has also been investigated. The experiment has been conducted using coated tungsten carbide inserts without cutting fluid. The reliability of the surface roughness model as a function of the cutting parameters has been estimated. The results show that the experimental design used in turning process is a method to estimate the effects of cutting parameters on sur-face roughness.

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선반작업에서 실험계획법을 이용한 표면 거칠기에 관한 연구 (A Study on the Surface Roughness Using the Design of Experiment in Turning Process)

  • 홍민성
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.519-524
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    • 2000
  • This paper presents a study of surface roughness prediction model by experimental design in turning operation. Regression analysis technique has been used to study the effects of the cutting parameters such as cutting speed, feed and depth of cut on surface roughness. The experiment has been conducted using coated tungsten carbide inserts without cutting fluid. The reliability of the surface roughness model as a function of the cutting parameters has been estimated. The results show that the experimental design used in cutting process is a method to estimate the effects of cutting parameter on surface roughness.

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회귀분석을 이용한 STS304의 표면정도에 미치는 엔드밀 가공조건의 상관관계 추정 (Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of ST S304 by Regression Analysis)

  • 류미라;이상재;배효준;진동규;전태옥;박흥식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1822-1827
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction, spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($R^{2}m$) of regression equation has a fine reliability over 80% and regression equation of surface rough is made by regression analysis.

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볼 엔드밀을 이용한 금형 구면 가공의 표면품질 향상에 관한 연구 (Surface Quality Improvements on the Spherical Shaped Mold using Ball End Milling)

  • 윤일우;황종대
    • 한국기계가공학회지
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    • 제19권3호
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    • pp.71-76
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    • 2020
  • Various machining methods are being studied to improve the processing quality of the spherical R shape in press die. In this paper, we confirmed that changes in machining quality were associated with changes in cutting direction, path, and cutting angle, which are commonly used in the machining of molds. We obtained a surface roughness graph with each condition change in one specimen using an instrument that measured geometry and surface roughness simultaneously. The results of the study showed that the best surface roughness in the finish cut of the spherical surface was obtained using upward pick feed machining.

주축변위를 이용한 표면품위 예측에 관한 연구 (A Study of Surface Roughness Prediction using Spindle Displacement)

  • 장훈근;장동영;한동철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.15-16
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    • 2006
  • In-process surface roughness prediction is studied in this research. To implement in-process prediction, spindle displacement is introduced. Machined surface's roughness is assumed to be expressed in terms of spindle displacement. In-process measurement of spindle displacement is conducted using CCDS (cylindrical capacitive displacement sensor). Two prediction models are developed. One is simple linear model between measured surface roughness and values by spindle displacement. The other is multiple regression model including machining parameters like spindle speed, fee rate and radial depth of cut. Relation between machined surface roughness and roughness by spindle displacement are verified.

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리브가공용 롱엔드밀의 경사면 가공시 표면형상 및 조도 (Surface Texture and Roughness of inclined surface milled by Long neck ball endmill)

  • 양진석;정태성;김영근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.565-566
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    • 2006
  • High speed machining experiment on the inclined surfaces of hardened mold steel(STAVAX at hardness HRC 53) is carried out using the long-neck type ball endmill. Surface texture and roughness are compared fur various cutting conditions. Tool overhang length greatly affects the roughness of machined surface. It is found that, fur this type of long-neck endmill, the chip load should be carefully selected by reducing either the axial depth of cut or feedrate to avoid tool vibration. Feedrate adjustment is more appropriate method in terms of tool wear.

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회귀분석을 이용한 Al 합금의 표면거칠기에 미치는 엔드밀 가공조건의 상관관계 추정 (Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of Al Alloy by Regression Analysis)

  • 이상재;배효준;박흥식;전태옥
    • 한국공작기계학회논문집
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    • 제12권5호
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    • pp.46-52
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($\textrm{R}^2$) of regression equation has a fine reliability of 87.5% and regression equation of surface rough is made by regression analysis.