• 제목/요약/키워드: Cup-drawing test

검색결과 34건 처리시간 0.022초

컵드로잉에 의한 판재의 마찰특성 평가 (A Cup Drawing Test for Measuring the Coefficient of Friction in Sheet Metal Forming)

  • 김영석;최원집
    • 한국자동차공학회논문집
    • /
    • 제2권1호
    • /
    • pp.96-105
    • /
    • 1994
  • Cup drawing tests were performed to evaluate the friction characteristics of sheet metals. The linear relationship between drawing force and blank holding force obtained from the cup drawing test was used to calculate the coefficient of friction of the sheet metal. The friction coefficient was compared to that from conventional draw bead friction test. It was clarified that the cup drawing test can be used as a simple and convenient method for evaluating the friction characteristic of the sheet metal and also lubricity of the lubricant used.

  • PDF

마찰특성을 고려한 도금강판 및 무도금강판의 성형성 평가 (Formability Evaluation of Coated Steel Sheet and Uncoated Steel Sheet with Consideration of Friction Characteristics)

  • 이경수;이정민;김병민
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.251-252
    • /
    • 2006
  • Tensile and anisotropy test were performed to evaluate the mechanical properties of coated and uncoated steel. These results were used to predict the deference of formability between two sheets. Cup-drawing test was performed to verify formability of two sheets. Also, Cup-drawing test could predict the coefficient of friction and the forming limit. Finite Element Method of cup-drawing was performed to assess the deference between two sheets considering frictional characteristics. This result was compared with the former results.

  • PDF

변형모드별 판재의 마찰특성 비교 (Comparison of Friction Coefficients of Sheet Materials in Various Deformation Modes)

  • 김영석;김기수
    • 소성∙가공
    • /
    • 제3권1호
    • /
    • pp.51-62
    • /
    • 1994
  • Cup drawing test and U-bending test were performed to evaluate the friction characteristics of sheet materials for the different deformation modes involved in stamping process. The coefficient of friction calculated from the each test was compared to that obtained from the draw bead friction test. It was clarified that the cup drawing test could be simply used for evaluating the friction characteristic of sheet material in deep drawing process with high contacting pressure. However the U-bending test is suitable to evaluate the frictional characteristic of sheet material in bending process with low contacting pressure.

  • PDF

툴 표면처리 및 온도가 AZ31 마그네슘 판재의 드로잉성에 미치는 영향 (The Effect of Tool Surface Treatment and Temperature on Deep Drawability of AZ31 Magnesium Alloy Sheet)

  • 추동균;이준희;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 추계학술대회 논문집
    • /
    • pp.118-121
    • /
    • 2005
  • The square cup drawing of magnesium alloy AZ31 $(aluminum\;3\%,\;Zinc\;1\%)$ sheets was studied by experimental approach in various temperatures (200, 250, 300, 350, $400^{\circ}C$) when blank holding force (BHF) was controlled in real-time. And so on, the drawability was measured with the different die and punch coating. The square cup drawing test was performed by three different coated punches (CrN, TiCN, Non-coated). BHF was set about 2.0 KN, forming speed was 50 mm/min, blank thickness were 0.5, 1.0mm and the cup size was 40 mm by 60 mm after forming. The experimental data of square cup drawing test show that the tools coating and temperature were effect on the drawbility.

  • PDF

판재의 이축인장 특성을 고려한 사각컵 딥드로잉 성형해석 (Numerical Study of Square Cup Deep Drawing Accounting for Biaxial Tensile Property)

  • 안덕찬;김광육
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 춘계학술대회 논문집
    • /
    • pp.213-214
    • /
    • 2009
  • Recently the use of ferritic stainless steels for automotive exhaust system has been increased dramatically. A detailed knowledge of material behavior of ferritic stainless steel is important for successful manufacturing of exhaust systems. To achieve this goal, numerical study of square cup deep drawing for ferritic stainless steel sheet, type 409L was conducted with Yld2000-24. Uniaxial tensile test and hydraulic bulge test were performed to characterize plastic material behavior. Finite element simulation of square cup deep drawing was performed successfully.

  • PDF

온간성형법에 의한 클래드 강판재의 정사각컵 드로잉성 향상에 관한 연구 (Improvement of Square Cup Drawability of Clad Sheet Metal by Warm Forming Technique)

  • 류호연;김영은;김종호
    • 소성∙가공
    • /
    • 제10권3호
    • /
    • pp.253-260
    • /
    • 2001
  • This study was performed to investigate the optimized warm forming conditions which gave the maximum drawing depth in square cup drawing of clad sheet metals, by changing the temperatures of die and blankholder and also shapes and materials of blanks. Two kinds of clad sheet metals, STS304-A1050-STS304 and STS304-A1050-STS430 were selected for experiments. The relative drawing depth of STS304-A1050-STS304 clad sheet was increased up to 4.4 at $150^{\circ}C$ that was 29% higher than at room temperature, whereas STS304-A1050-STS430 material was improved to 3.9 at $120^{\circ}C$ which was 15% better than at room temperature. In addition, comparison of wall thickness and hardness of a warm drawn cup with those of room temperature showed more even distributions. No separation between each laminated material after drawing occurred through inspection by microscope as well as application of penetrant test and bond strength test. Therefore, warm forming technique was confirmed to give better results in deep drawing of stainless clad sheet metal.

  • PDF

사각 컵 드로잉 공정에서의 최적 블랭크 형상 결정 (Experimental Determination of the Optimum Blank Shape in Rectangular Cup Drawing)

  • 배원병;허병우;김호윤;이영석
    • 한국정밀공학회지
    • /
    • 제15권12호
    • /
    • pp.68-71
    • /
    • 1998
  • Rectangular deep drawing process is widely used in sheet metal forming. But there are various defects such as earring, wrinkling, tearing, etc. In order to avoid the defects, an optimum blank shape is required. But it has not been generalized to determine the optimum blank shape because deep drawing processes are involved in complex process parameters. So, it is very necessary to do research systematically about determining the optimum blank shape of deep drawing process. In this study a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earring, is proposed.

  • PDF

Experimental Determination of the Optimum Blank Shape in Rectangular Cup Drawing

  • Bae, Won-Byong;Kim, Ho-Yoon;Hwang, Bum-Chul
    • International Journal of Precision Engineering and Manufacturing
    • /
    • 제4권1호
    • /
    • pp.5-8
    • /
    • 2003
  • The rectangular deep drawing process is widely used in sheet metal forming, but there are various associated defects, such as earing, wrinkling, tearing, etc. In order to avoid such defects, an optimum blank shape is required. Such an optimum blank shape cannot be generalized because deep drawing processes are involved in complex process parameters. So, it is necessary to do systematic research to determine the optimum blank shape for the deep drawing process. In this study, a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earing, is propsed.

타원용기 성형에서 블랭크 형상에 따른 펀치하중 변화에 관한 연구 (A Study on Punch Load According to Blank Shape in Elliptical Cup Forming)

  • 박동환;허영민;강성수
    • 소성∙가공
    • /
    • 제10권3호
    • /
    • pp.235-245
    • /
    • 2001
  • Deep drawing process, one of sheet metal forming methods, is very useful in the industrial field because of its efficiency The deep drawing is affected by many process variables, such as blank shapes, shape radii of the punch and die, formability of materials and so on. Especially, blank shape is very important formability factor. In this study, in order to investigate the effects of blank shape, we suggested three kinds of blank shapes and examined friction test about three conditions. We measured punch load distribution according to punch stroke under the conditions of each punch and die shape radii and observed punch load of elliptical cup forming.

  • PDF

도금강판과 무도금강판의 마찰특성을 고려한 성형성 평가 (Formability evaluation of coated steel sheet and uncoated steel sheet with consideration of friction characteristic)

  • 이경수;이정민;김상주;김병민
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 추계학술대회 논문집
    • /
    • pp.440-443
    • /
    • 2005
  • Recently the usage of galvanealed steel sheet was increased in order to protect corrosion in automobile industry. So, the alternative of steel sheet was investigated in a point of formability. Generally it was known that uncoated steel sheet has better mechanical properties than coated steel sheet. But, contrary results were sometimes occurred in workplace. This reason is the effect of friction. In this study, the formability of steel sheet considering friction characteristics was investigated with tensile test, cup drawing test and finite element method.

  • PDF