• Title/Summary/Keyword: Cumulative damage theory

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Development of Accelerated Life Test Method for Machanical Parts Using Cumulative Damage Theory (누적손상이론을 이용한 기계류부품의 가속수명시험법 개발)

  • Kim, Dae-Cheol;Lee, Geun-Ho;Kim, Hyeong-Ui
    • 연구논문집
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    • s.32
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    • pp.35-43
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    • 2002
  • This study was performed to develop accelerated life test method of machanical parts using cumulative damage theory that used to model the fatigue of parts that receive variable load. The cumulative damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the cumulative damage theory, because test time can shorten in case increase test load, test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7. This accelerated test method was used to develop accelerated test method of gear reducer, hydraulic hose and bearing as well as agricultural tractor transmission and it is considered to be applied comprehensively to machanical parts the fatigue of which is happened by load or pressure etc.

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The Fatigue Cumulative Damage and Life Prediction of GFRP under Random Loading (랜덤하중하의 GFRP의 피로누적손상거동과 피로수명예측)

  • Kim, Jeong-Gyu;Sim, Dong-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3892-3898
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    • 1996
  • In this study, the prediction of the fatigue life as well as the extimation of the characteristics of fatigue cumulative damage on GFRP under random loading were performed. The constant amplitude tests and the ramdom loading test were carried on notched GFRP specimens with a circular hole. Random waves were generated with a micro-computer and had wide band spectra. Since it is useful that the prediction of fatigue life ot the given load sequences is based on S-N curves under constant amplitude loading, the estimation of equivalent stress is done on every random waves. The equivalent stress wasat first estimated by Miner's rule and then by the proposed model which was based on Hashin-Rotem's comulative damage theory regarding nonlinear fatigue cumulative damage behavior. The fatigue lives were predicted from each equivalent stress evaluated. And each predicted fatigue llife was compared with experimental results. The number of cycles of random loads were counted by mean-cross counting method. The reuslts showed that the fatigue life predicted by proposed model was correlated well with the experimental results in comparison with Miner's model.

On a Special Case of a Problem in the Cumulative Damage Model (누적(累積), 손상(損傷), 모형(模型)의 특이(特異)한 경우(境遇)에 관(關)한 연구(硏究))

  • Lee, Hyo-Seong
    • Journal of Korean Institute of Industrial Engineers
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    • v.7 no.1
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    • pp.33-36
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    • 1981
  • An equipment is subject to shocks which occur randomly according to a Poisson process. The equipment fails when the total cumulative damage reaches a certain prescribed level. An optimal preventive replacement policy is presented when the level of cumulative damage cannot be checked. Renewal theory is used to obtain the results and a case example is presented.

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A Probabilistic Analysis for Fatigue Cumulative Damage and Fatigue Life in CFRP Composites Containing a Circular Hole (원공을 가진 CFRP 복합재료의 피로누적손상 및 피로수명에 대한 확률적 해석)

  • 김정규;김도식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1915-1926
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    • 1995
  • The Fatigue characteristics of 8-harness satin woven CFRP composites with a circular hole are experimentally investigated under constant amplitude tension-tension loading. It is found in this study that the fatigue damage accumulation behavior is very random and history-independent, and the fatigue cumulative damage is linearly related with the mean number of cycles to a specified damage state. From these results, it is known that the fatigue characteristics of CFRP composites satisfy the basic assumptions of Markov chain theory and the parameter of Markov chain model can be determined only by mean and variance of fatigue lives. The predicted distribution of the fatigue cumulative damage using Markov chain model shows a good agreement with the test results. For the fatigue life distribution, Markov chain model makes similar accuracy to 2-parameter Weibull distribution function.

The Fatigue Behavior and Life Analysis of Carbornitrizing SCM415 Steel under Two Level Block Loading (이단응력에서 침탄질화처리재의 피로거동 및 수명 해석)

  • 송삼홍;이상훈;심원형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.903-907
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    • 1996
  • Under two level block loading, the carbornitrizing specimen can be expected to show different behavior from other uniform material because the properties of surface layer and inner material are different from each other. In this research, the modified Marco-Starkey cumulative theory, which considers load interaction effect, can predict the life of SCM415 carbornitrizing and original notched and smooth specimen, In the low-high test of carbornitrizing specimen which has long life, however, we may additionally consider the increase of life by means of the stress hardening of inner original material.

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Development of accelerated life test method for the wind turbine Gearbox using cumulative damage theory (누적손상이론을 이용한 풍력증속기의 가속수명시험법 개발)

  • Son, Ki-Su;Kwak, Hee-Sung;Kang, Change-Hoon;Cho, Jun-Haeng
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.693-697
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    • 2005
  • This study was performed to develop accelerated life test method of the wind-turbine gearbox using accumulated damage theory that used to model the fatigue of parts that receive variable load. The accumulated damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of the gearbox was described. Life distribution of the wind-turbine gearbox was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 140,600 hours and 99% reliability for one test sample According to the accumulated damage theory, because test time can shorten in case increase test load, test time could be reduced by 1.2 years when we put the load 1.2 times of rated load than 0.93 times of rated load that is equivalent load calculated by load spectrum of the wind turbine. This time, acceleration coefficient was 21.3. This accelerated test method was used to develop accelerated test method of gear reducer, gear and bearing as well as the industrial gearbox and it is considered to be applied comprehensively to mechanical parts the fatigue of which is happened by load or pressure etc.

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Fatigue Damage Assessment for Steel Structures Subjected to Earthquake (지진에 대한 강구조물의 피로손상도 추정법)

  • Song, Jong Keol;Yun, Chung Bang;Lee, Dong Guen
    • Journal of Korean Society of Steel Construction
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    • v.9 no.1 s.30
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    • pp.95-105
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    • 1997
  • Structures subjected to strong seismic excitation may undergo inelastic deformation cycles. The resulting cumulative fatigue damage process reduces the ability of structures and components to withstand seismic loads. Yet, the present earthquake resistance design methods focus mainly on the maximum displacement ductility, ignoring the effect of the cyclic responses. The damage parameters closely related to the cumulative damage need to be properly reflected on the aseismic design methods. In this study, two cumulative damage assessment methods derived from the plastic fatigue theory are investigated. The one is based on the hysteretic ductility amplitude, and the other is based on the dissipated hysteretic energy. Both methods can consider the maximum ductility and the cyclic behavior of structural response. The validity of two damage methods has been examined for single degree of freedom structures with various natural frequencies against two different earthquake excitations.

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Evaluation of Cumulative Damage of Pavement Concrete Using Split Tension Fatigue Test (쪼갬인장 피로시험 방법에 의한 포장용 콘크리트의 누적 손상 평가)

  • 윤병성;김동호;정원경;이봉학;윤경구
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.353-358
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    • 2002
  • The purpose of this paper was to estimate the cumulative damage of pavement concrete by split tension fatigue test. The split tension fatigue test of variable amplitude loading were performed in two and three stages. The results of the fatigue test by variable amplitude loading showed that the sums of damage were greater than 1 in the increasing sequence loading tests, and less than 1 in the decreasing sequence loading tests. The remaining life estimated by equivalent damage theory was almost similar to that of experimental results.

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Cumulative Damage Characteristics of Concrete Subjected to Variable Amplitude Loadings (반복하중을 받는 콘크리트의 누가손상 특성)

  • Byun, Keun Joo;Kim, Moon Kyum;Han, Sang Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.7 no.1
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    • pp.43-54
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    • 1987
  • Cumulative damage characteristics of concrete, on which rapetitive loads are applied, are investigated. Preliminarily, a series of uniaxial compression tests on cylindrical specimens of plain concrete is carried out to find out that, among various factors, stress levels of repetitive loadings and loading order are the most governing factors of cumulative damage of concrete. Based on this preliminary study, fatigue tests are carried out applying two levels of stresses, stepwisely. As a result, it is found that characteristics of cumulative damage of concrete are governed by nonlinear relationships and do not follow Miner's linear theory. It is also observed that cumulative damage characteristics and static strengths of concrete vary with loading history of stresses. Empirical equations which may be useful in predicting fatigue characteristics and remaining life of concrete stuctures are proposed for concrete subjected two stress levels.

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A Cumulative Damage Theory of Concrete under Variable Amplitude Fatigue Loadings (변동진폭(變動振幅)의 피로하중(疲勞荷重)을 콘크리트의 누적손상이론(累積損傷理論))

  • Oh, Byung Hwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.6 no.4
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    • pp.79-88
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    • 1986
  • A nonlinear cumulative damage theory, which can model the effects of the magnitude and sequence of variable amplitude fatigue loadings, is proposed. The concrete beam specimens are prepared and tested in four-point flexural loading conditions. The variable-amplitude fatigue loadings in two and three stages are considered. The present experimental study indicates that the fatigue failure of concrete is greatly influenced by the magnitude and sequence of applied, variable-amplitude fatigue loadings. It is seen that the linear damage theory proposed by Palmgren and Miner is not directly applicable to the concrete under such loading cases. The sum of the cumulative damage is found to be greater than 1 when the magnitude of fatigue loading is gradually increased and less than 1 when the magnitude of fatigue loading is gradually decreased. The proposed nonlinear damage theory, which includes the effects of the magnitude and sequence of applied fatigue loadings, allows more realistic fatigue analysis of concrete structures.

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