• Title/Summary/Keyword: Creep time to rupture

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Elevated Temperature Design of KALIMER Reactor Internals Accounting for Creep and Stress-Rupture Effects

  • Koo, Gyeong-Hoi;Bong Yoo
    • Nuclear Engineering and Technology
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    • v.32 no.6
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    • pp.566-594
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    • 2000
  • In most LMFBR(Liquid Metal Fast Breed Reactor) design, the operating temperature is very high and the time-dependent creep and stress-rupture effects become so important in reactor structural design. Therefore, unlike with conventional PWR, the normal operating conditions can be basically dominant design loading because the hold time at elevated temperature condition is so long and enough to result in severe total creep ratcheting strains during total service lifetime. In this paper, elevated temperature design of the conceptually designed baffle annulus regions of KALIMER(Korea Advanced Liquid MEtal Reactor) reactor internal strictures is carried out for normal operating conditions which have the operating temperature 53$0^{\circ}C$ and the total service lifetime of 30 years. For the elevated temperature design of reactor internal structures, the ASME Code Case N-201-4 is used. Using this code, the time-dependent stress limits, the accumulated total inelastic strain during service lifetime, and the creep-fatigue damages are evaluated with the calculation results by the elastic analysis under conservative assumptions. The application procedures of elevated temperature design of the reactor internal structures using ASME Code Case N-201-4 with the elastic analysis method are described step by step in detail. This paper will be useful guide for actual application of elevated temperature design of various reactor types accounting for creep and stress-rupture effects.

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The Evaluation of Creep Degradation for the High Temperature Pipe Material by Small Punch Test (소형펀치법에 의한 고온배관재료의 크리프열화 평가)

  • Yoo, K.B.;Jang, S.H.;Song, G.W.;Ha, J.S.;Kim, J.H.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.37-42
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    • 2000
  • The boiler tubes and steam Pipes operating both at high temperature and pressure for a long period of time in a power plant are degraded by creep because of internal pressure. So, the remaining life of a component is evaluated by the creep rupture strength. Although the conventional method to evaluate the creep damage is widely used, it has some disadvantages such as requires large size specimen and long employed to evaluate the correlation between fracture toughness and evaluation time. Recently, new method so called "small lunch test' is used to evaluate degradation of creep. In this study, a conventional creep test and a small punch test are conducted using 2.25Cr-1Mo steel which is mainly used for the boiler tubes and steam pipes in power plant. The creep life, approximately 1,500 hrs, is determined by conventional method under a severe condition then specimens for a small Punch test are obtained after certain time intervals such as 1/4, 1/2 and 3/4 of final rupture time, respectively.

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Modeling Creep Behavior and Life by Damage Mechanics (손상역학에 의한 크리프 거동 및 수명 모델링)

  • Sin, Chang-Hwan;Jeong, Il-Seop;Chae, Yeong-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1833-1840
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    • 2000
  • Commercially pure copper is tested to obtain creep curves at 2500C. Constitutive relations adopting continuum damage mechanics concept is found to be appropriate to model the creep defor mation up to the tertiary stage. Microscopic observation by SEM reveals that creep condition induces cavities and microcracks subsequently. The constitutive equations along with evaluated creep parameters are implemented into finite element analysis code. The analysis reproduces creep curves under step loading as well as constant loading with reasonable accuracy. Distribution and evolution of damage under creep loading are numerically simulated for two different types of notched specimen. Predicted creep life agrees quite well with rupture test results. The influence of mesh size at notch tip on rupture time prediction is studied, and a degree of refinement is suggested for the specific notched specimens.

Prediction of Creep Behavior for Cohesive Soils (점성토에 있어서의 크리프 거동 예측)

  • Kim Dae-Kyu
    • Journal of the Korean Geotechnical Society
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    • v.20 no.7
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    • pp.79-89
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    • 2004
  • An elastic-plastic-viscous constitutive model was proposed based on a simple formulation scheme. The anisotropic modified Cam-Clay model was extended for the general stress space for the plastic simulation. The generalized viscous theory was simplified and used for the viscous constitutive part. A damage law was incoporated into the proposed constitutive model. The mathematical formulation and development of the model were performed from the point of view that fewer parameters be better employed. The creep behaviors with or without creep rupture were predicted using the developed model for cohesive soils. The model predictions were favorably compared with the experimental results including the undrained creep rupture, which is an important observed phenomenon for cohesive soils. Despite the simplicity of the constitutive model, it performs well as long as the time to failure ratio of the creep rupture tests is within the same order of magnitude.

Relationship between Creep Characteristic Values and Rupture time in STS304 Stainless Steels (스테인리스강의 크리프 특성치와 파단시간과의 관계)

  • KONG YU-SIK;KIM SEON-JIN;LEE BAE-SUB
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.228-233
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    • 2004
  • The characteristics of the probability distribution for mechanical properties, e.g. tensile strength, reduction of area ana elongation, for STS304 stainless steel in elevated temperature were investigated from tensile test performed by constant cross head speea controls with 1mm/min, Recently, in order to clarify the strengthening mechanisms at high temperature, a new scheme to improve high temperature mechanical properties is desired. Therefore, the test ,technique development of high temperature creep behaviors for this material is very important. In this paper, the creep praperties and creep life prediction by Larson-Miller parameter method for STS304 stainless steel to be used for other high temperature components were presented at the elevated temperatures of 600, 650 and $700^{\circ}C$.

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Application of Monkman-Grant Relationships to Type 316L(N) Stainless Steel (316L(N)스테인리스강의 Monkman-Grant 크리프 수명식의 적용성)

  • Kim, U-Gon;Kim, Dae-Hwan;Ryu, U-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2326-2333
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    • 2000
  • Creep tests for type 316L(N) stainless steel were carried out using constant-load creep machines at 55$0^{\circ}C$, 575$^{\circ}C$ and $600^{\circ}C$. Material constants necessary to predict creep rupture time were obtained from the experimental creep data. And the applicability of Monkman-Grant(M-G) and modified M-G relationships was discussed. The log-log plot of M-G relationship between the rupture time($t_r$,) and the minimum creep rate ($ $\varepsilon$ _m$) was dependent on test temperatures. The slope of m was 1,05 at 55$0^{\circ}C$ and m was 1.30 at $600^{\circ}C$. On the other hand, the log-log plot of modified M-G relationship between $t_r/$\varepsilon$_r$, and $ $\varepsilon$ _m$ was independent on stresses and temperatures. That is, the slope of m' was approximately 1.35 in all the data. Thus, modified M-G relationship for creep life prediction could be utilized more reasonably than that of M-G relationship for type 316L(N) stainless steel. It was analyzed that the constant slopes regardless of temperatures or applied stresses in the modified relationship were due to an intergranular fracture grown by wedge-type cavities.

Effect of Aging Time on Creep Property of Cast Haynes 282 Superalloy (초내열합금 Haynes 282 주조합금의 크리프강도에 미치는 시효처리의 영향)

  • Kim, Young-Ju;Ahn, Yong-Sik
    • Journal of Power System Engineering
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    • v.21 no.6
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    • pp.13-20
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    • 2017
  • Ni-base superalloy Haynes 282 was developed as a gas turbine material for use in the ultra-super-critical stage (USC) of next-generation coal-fired power plants. Temperatures in the USC stage exceed $700^{\circ}C$ during operation. In spite of its important role Haynes 282 in increasing the performance of high-pressure turbines, as a result of its high-temperature capability, there is little information on the microstructure, deformation mechanism, or mechanical properties of the cast condition of this alloy. The aim of present study is to examine the creep properties of cast alloy and compare with wrought alloy. The ${\gamma}^{\prime}-precipitates$ were coarsen with the increase of aging time ranging from 8 to 48 hrs. A creep test performed at $750^{\circ}C$ showed faster minimum creep rate and shorter rupture lifetime with the aging time. A creep test performed showed only a slight difference in the rupture life between cast and wrought products. Based on the creep test results, the deformation mechanism is discussed using fractographs.

Assessment of Creep Properties of 9Cr Steel Using Small Punch Creep Testing (소형펀치 크리프 시험을 이용한 9Cr강의 크리프 상수 평가)

  • Yun, Gi-Bong;Park, Tae-Gyu;Sim, Sang-Hun;Jeong, Il-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1493-1500
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    • 2001
  • Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

Assessment of Material Properties Using Finite Element Analysis for Small Punch Creep Testing (SP 크리프 시험의 유한요소해석을 이용한 재료물성 평가)

  • Park, Tae-Kyu;Ma, Young-Wha;Yoon, Kee-Bong;Jeong, Ill-Seok
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.511-516
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    • 2001
  • Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

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Effect of Ni on the High Strength Characteristic of 9Cr Ferritic Heat Resistant Steel Applied to the Power Plants (발전플렌트용 9Cr 페라이트 내열강의 고온강도 특성에 미치는 Ni의 영향)

  • Kang, C.Y.;Miyahara, K.
    • Journal of Power System Engineering
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    • v.4 no.1
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    • pp.74-80
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    • 2000
  • This present study was investigated effect of Ni contents on the high temperature strength characteristic in 9Cr ferritic heat-resistant steel added 1.7%W in place of Mo in order to restraint laves phase formation. Precipitation amount of carbide, number of particle per unit area and particle size of carbide were decreased with increase of Ni content. In the steels, carbides of $M_{23}C_6$ type was mainly precipitated, but laves phases could not precipitated. Tensile and yield strength, creep strength and creep rupture time was decreased, but elongation were increased due to decreasing of particle number per unite area and carbide amount precipitated with increase of Ni content.

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