• Title/Summary/Keyword: Creep rupture time

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Assessment of Material Properties Using Finite Element Analysis for Small Punch Creep Testing (SP 크리프 시험의 유한요소해석을 이용한 재료물성 평가)

  • Park, Tae-Kyu;Ma, Young-Wha;Yoon, Kee-Bong;Jeong, Ill-Seok
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.511-516
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    • 2001
  • Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

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Application of Monkman-Grant Relationships to Type 316L(N) Stainless Steel (316L(N)스테인리스강의 Monkman-Grant 크리프 수명식의 적용성)

  • Kim, U-Gon;Kim, Dae-Hwan;Ryu, U-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2326-2333
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    • 2000
  • Creep tests for type 316L(N) stainless steel were carried out using constant-load creep machines at 55$0^{\circ}C$, 575$^{\circ}C$ and $600^{\circ}C$. Material constants necessary to predict creep rupture time were obtained from the experimental creep data. And the applicability of Monkman-Grant(M-G) and modified M-G relationships was discussed. The log-log plot of M-G relationship between the rupture time($t_r$,) and the minimum creep rate ($ $\varepsilon$ _m$) was dependent on test temperatures. The slope of m was 1,05 at 55$0^{\circ}C$ and m was 1.30 at $600^{\circ}C$. On the other hand, the log-log plot of modified M-G relationship between $t_r/$\varepsilon$_r$, and $ $\varepsilon$ _m$ was independent on stresses and temperatures. That is, the slope of m' was approximately 1.35 in all the data. Thus, modified M-G relationship for creep life prediction could be utilized more reasonably than that of M-G relationship for type 316L(N) stainless steel. It was analyzed that the constant slopes regardless of temperatures or applied stresses in the modified relationship were due to an intergranular fracture grown by wedge-type cavities.

Effect of Aging Time on Creep Property of Cast Haynes 282 Superalloy (초내열합금 Haynes 282 주조합금의 크리프강도에 미치는 시효처리의 영향)

  • Kim, Young-Ju;Ahn, Yong-Sik
    • Journal of Power System Engineering
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    • v.21 no.6
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    • pp.13-20
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    • 2017
  • Ni-base superalloy Haynes 282 was developed as a gas turbine material for use in the ultra-super-critical stage (USC) of next-generation coal-fired power plants. Temperatures in the USC stage exceed $700^{\circ}C$ during operation. In spite of its important role Haynes 282 in increasing the performance of high-pressure turbines, as a result of its high-temperature capability, there is little information on the microstructure, deformation mechanism, or mechanical properties of the cast condition of this alloy. The aim of present study is to examine the creep properties of cast alloy and compare with wrought alloy. The ${\gamma}^{\prime}-precipitates$ were coarsen with the increase of aging time ranging from 8 to 48 hrs. A creep test performed at $750^{\circ}C$ showed faster minimum creep rate and shorter rupture lifetime with the aging time. A creep test performed showed only a slight difference in the rupture life between cast and wrought products. Based on the creep test results, the deformation mechanism is discussed using fractographs.

High-Temperature Rupture of 5083-Al Alloy under Multiaxial Stress States

  • Kim Ho-Kyung;Chun Duk-Kyu;Kim Sung- Hoon
    • Journal of Mechanical Science and Technology
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    • v.19 no.7
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    • pp.1432-1440
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    • 2005
  • High-temperature rupture behavior of 5083-Al alloy was tested for failure at 548K under multiaxial stress conditions: uniaxial tension using smooth bar specimens, biaxial shearing using double shear bar specimens, and triaxial tension using notched bar specimens. Rupture times were compared for uniaxial, biaxial, and triaxial stress conditions with respect to the maximum principal stress, the von Mises effective stress, and the principal facet stress. The results indicate that the von Mises effective and principal facet stresses give good correlation for the material investigated, and these parameters can predict creep life data under the multiaxial stress states with the rupture data obtained from specimens under the uniaxial stress. The results suggest that the creep rupture of this alloy under the testing condition is controlled by cavitation coupled with highly localized deformation process, such as grain boundary sliding. It is also conceivable that strain softening controls the highly localized deformation modes which result in cavitation damage in controlling rupture time of this alloy.

A Study on High Temperature Creep and Stress Relaxation Properties of Zr-4 (Zr-4의 고온 크리프 및 응력이완 특성에 관한 연구)

  • Oh, Sea-Kyoo;Park, Chung-Bae;Han, Sang-Deok
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.28 no.1
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    • pp.71-78
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    • 1992
  • Zr-4 used for a cladding and an end plug of reactor component has creep deformation under operation at high temperature. Creep is regarded as the time dependent deformation of a material under constant applied stress. Although the major source of the deformation of zirconium component in water-cooled reactors is irradiation creep, the thermal creep may give a rise to significant deformation in reactor component especially at relatively high temperatures and at various constant stresses, and therefore it must be predicted accurately. Stress relaxation is the time dependent change of stress at constant strain and it is a process related intimately to creep. In this paper, the creep behavior and stress relaxation of Zr-4 is examined at the temperature of 50$0^{\circ}C$ that is 40% of the absolute melting temperature of Zr-4 under the stress below yield stress and under the various constant strains. The results obtained are summarized as follows: 1) With an increase of stress, the steady state creep rate increases and the creep rupture time decreases. 2) The steady state creep rate $\varepsilon$(%/s) for the stress $\sigma$sub(c) (kgf/mm super(2)) of Zr-4 increases outstandingly. All the empirical equations computed for Zr-4 increases outstandingly. All the empirical equations computed for Zr-4 are in accord with Norton's model equation($\varepsilon$=K$\sigma$ sub(c) super (n)). The constants of materials computed are as follows: K=3.9881$\times$10 super(-5), n=1.9608 3) The rupture time T sub(r) (hr) decreases linearly with the increase of stress on the log-log scaled graph. The empirical equations computed for Zr-4 are in accord with Bailey's model equation (T sub(r)=K sub(1)$\sigma$sub(c) super(m)). The constants of materials computed are as follows: K sub(1)=1.2875$\times$10 super(16), m=-3.467 4) It seems clear that the strain could be quantitatively dependent on the high temperature creep properties such as creep stress, rupture time, steady state creep rate and total creep rate. It is found that these relationships are linear on the log-log graph. 5) In stress relaxation test, as the critical constant strain that can be allowed to the specimen is larger, stress relaxation becomes more rapid, and as the constant strain is smaller, the stress relaxation becomes slower.

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Effect of Ni on the High Strength Characteristic of 9Cr Ferritic Heat Resistant Steel Applied to the Power Plants (발전플렌트용 9Cr 페라이트 내열강의 고온강도 특성에 미치는 Ni의 영향)

  • Kang, C.Y.;Miyahara, K.
    • Journal of Power System Engineering
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    • v.4 no.1
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    • pp.74-80
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    • 2000
  • This present study was investigated effect of Ni contents on the high temperature strength characteristic in 9Cr ferritic heat-resistant steel added 1.7%W in place of Mo in order to restraint laves phase formation. Precipitation amount of carbide, number of particle per unit area and particle size of carbide were decreased with increase of Ni content. In the steels, carbides of $M_{23}C_6$ type was mainly precipitated, but laves phases could not precipitated. Tensile and yield strength, creep strength and creep rupture time was decreased, but elongation were increased due to decreasing of particle number per unite area and carbide amount precipitated with increase of Ni content.

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Evaluation of Creep-Fatigue Damage of KALIMER Reactor Internals Using the Elastic Analysis Method in RCC-MR

  • Koo, Gyeong-Hoi;Bong Yoo
    • Nuclear Engineering and Technology
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    • v.33 no.6
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    • pp.566-584
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    • 2001
  • In this paper, the progressive deformation and the creep-fatigue damage for the conceptually designed reactor internals of KALIMER(Korea Advanced Liquid MEtal Reactor) are carried out by using the elastic analysis method in the RCC-MR code for normal operating conditions including the thermal load, seismic load (OBE) and dead weight. The maximum operating temperature of this reactor is 53$0^{\circ}C$ and the total service lifetime is 30 years. Thus, the time- dependent creep and stress-rupture effects become quite important in the structural design. The effects of the thermal induced membrane stress on the creep-fatigue damage are investigated with the risk of the elastic follow-up. To calculate the thermal stress, detailed thermal analyses considering conduction, convection and radiation heat transfer mechanisms are carried out with the ANSYS program. Using the results of the elastic analysis, the progressive deformation and creep-fatigue damages are calculated step by step using the RCC-MR in detail. This paper ill be a very useful guide for an actual application of the high temperature structural design of the nuclear power plant accounting for the time-dependent creep and stress-rupture effects.

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Life Prediction Analysis of Power Generation Turbine Blades Through Creep Analysis (크리프 해석을 통한 터빈 블레이드의 수명 예측)

  • Park, Jung-Sun;Lee, Soo-Yong;Kim, Jong-Un;Lee, An-Sung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.8
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    • pp.103-111
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    • 2002
  • Steady-state creep analysis of power generation turbine blade is carried out considering thermal loads and centrifugal forces. Creep strains and stresses of the turbine blade are calculated for 3-D finite clement model of the turbine blade. From the numerical results, creep life of the turbine blade is predicted. The results of creep analysis during about 200 hours indicate that creep strains of the turbine blade do not reach the rupture strain of GTD111. Creep stresses of the turbine blade are relaxed as time increases. Maximum creep strain occurs at the tip section of the airfoil pressure surface. The maximum creep strain of the turbine blade is expected close to the rupture strain after 50,000 hours approximately. The turbine blade may not have creep damage for the starting procedure of the turbine.

Creep characteristic of Mg alloy at high temperature (고온에서 마그네슘 합금의 크리이프 특성)

  • An, Jung-O;Park, Kyong-Do;Kwak, Jae-Seob;Kang, Dae-Min
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.39-44
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    • 2008
  • Magnesium alloys have given high attention to the industry of light-weigh as automobile and electronics with aluminium, titanium and composite alloys due to their high strength, low specific density and good damping characteristics. But the magnesium contained structures under high temperature have the problems related to creep deformation and rupture life, which is a reason of developing the new material against creep deformation to use them safely. The purpose of this study is to predict the creep deformation mechanism and rupture time of AZ31 magnesium alloy. For this, creep tests of AZ31 magnesium alloy were done under constant creep load and temperature with the equipment including automatic temperature controller with acquisition computer. The apparent activation energy Qc and the applied stress exponent n, rupture life have been determined during creep of AZ31 Mg alloy over the temperature range of $150^{\circ}C$ to $300^{\circ}C$. In order to investigate the creep behavior. Constant load creep tests were carried out in the equipment including automatic temperature controller, whose data are sent to computer. At around the temperature of $150^{\circ}C{\sim}300^{\circ}C$ the creep behavior obeyed a simple power-law relating steady state creep rate to applied stress and the activation energy for the creep deformation was nearly equal and a little low, respectively, to that of the self diffusion of Mg alloy.

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Creep Characterization of 9Cr1Mo Steel Used in Super Critical Power Plant by Conversion of Stress and Strain for SP-Creep Test (SP-Creep 시험의 응력 및 변형률 환산에 의한 초임계압 발전설비용 9Cr1Mo강의 크리프 특성 평가)

  • Baek, Seung-Se;Park, Jung-Hun;Yu, Hyo-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1034-1040
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    • 2006
  • Due to the need of increasing thermal efficiency, supercritical pressure and temperature have been utilized in power plants. It is well known that 9Cr1Mo steel is suitable fer use in power plants operating at supercritical conditions. Therefore, to ensure the safety and the soundness of the power plant, creep characterization of the steel is important. In this study, the creep characterization of the gCr1Mo steel using small punch creep(SP-Creep) test has been described. The applied load and the central displacement of the specimen in SP-Creep test have been converted to bearing stress and strain of uc, respectively. The converted SP-Creep curves clearly showed the typical three-stage behavior of creep. The steady-state creep rate and the rupture time of the steel logarithmically changed with the bearing stress and satisfied the Power law relationship. Furthermore, the Larson-Miller parameter of the SP-Creep test agreed with that of the tensile creep test. From the comparison with low Cr-Mo steels, the creep characteristics of 9Cr1Mo steel proved to be superior. Thus, it can be confirmed that the 9Cr1Mo steel is suitable for supercritical power plant.