• Title/Summary/Keyword: Creep resistance

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Nondestructive Creep Damage Evaluation of High-Temperature Pipelines by Ultrasonic Attenuation Measurement and Electric Resistance Methods (초음파 감쇠 및 전기저항 측정법에 의한 발전소 고온배관의 크리프손상 평가)

  • Lee, In-Cheol;Kil, Du-Song;Gung, Gye-Jo;Cho, Yong-Sang;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.100-107
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    • 1999
  • Due to the high temperature and pressure, the materials of pipeline in power plant are degraded by creep damage. So far, many conventional measurement techniques such as replica method, electric resistance method, adn hardness test method for creep damage have been used. Among them, the replica method has mainly been used for the inspection of components. But this technique is restricted to the applications at the surface of the objects and cannot be used to material inside. In this paper, the measuring methods of evaluation by using ultrasonic attenuation and electric resistance for the creep detection of creep damage in the form of cavities on grain boundaries or intergranular microcracks were carried out. Absolute measuring method of quantitave ultrasonic attenuation technique for 1Cr0.5Mo material degradation was analyzed for determining the creep degradation steps using life prediction formula. As a result of measurement for creep specimens, we founded that the coefficient of utrasonic attenuation was increased as the increase of creep life fracton(${phi}c$) and the decreasing rate of wlwctric resistance was also increased.

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A Numerical Investigation on Restrained High Strength Q460 Steel Beams Including Creep Effect

  • Wang, Weiyong;Zhang, Linbo;He, Pingzhao
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1497-1507
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    • 2018
  • Most of previous studies on fire resistance of restrained steel beams neglected creep effect due to lack of suitable creep model. This paper presents a finite element model (FEM) for accessing the fire resistance of restrained high strength Q460 steel beams by taking high temperature Norton creep model of steel into consideration. The validation of the established model is verified by comparing the axial force and deflection of restrained beams obtained by finite element analysis with test results. In order to explore the creep effect on fire response of restrained Q460 steel beams, the thermal axial force and deflection of the beams are also analyzed excluding creep effect. Results from comparison infer that creep plays a crucial role in fire response of restrained steel beam and neglecting the effect of creep may lead to unsafe design. A set of parametric studies are accomplished by using the calibrated FEM to evaluate the governed factors influencing fire response of restrained Q460 steel beams. The parametric studies indicate that load level, rotational restraint stiffness, span-depth ratio, heating rate and temperature distribution pattern are key factors in determining fire resistance of restrained Q460 steel beam. A simplified design approach to determine the moment capacity of restrained Q460 steel beams is proposed based on the parametric studies by considering creep effect.

Microstructural Development of Ferritic 11Cr-3.45W Heat-resistance Steel for Ultra-supercritical Power Plant During Creep and Thermal Aging (크리프와 등온열화에 따른 초초임계압 발전설비용 페라이트계 11Cr-3.45W 내열합금강의 미세조직 변화)

  • Kim, Chung-Seok
    • Journal of the Korean Society for Heat Treatment
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    • v.31 no.3
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    • pp.91-96
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    • 2018
  • Microstructural development of ferritic 11Cr-3.45W heat-resistance steel for ultra-supercritical power plant during creep and thermal aging was investigated using electron microscopy. The test samples were isothermally aged at $700^{\circ}C$ for up to 4000 hours and subjected to creep loading at $700^{\circ}C$ for predetermined periods of lifetime to prepare the damaged materials. In this structural material, a various secondary phases are the primary influence on mechanical properties of ferritic heat-resistance steel. The typical precipitates of $M_{23}C_6$, MX and $M_2X$ secondary phases had been analyzed through qualitative and quantitative manner. Coarsening of precipitates and increase of lath width were observed during creep and thermal aging. This phenomenon was remarkable for creep process compared with isothermal aging process.

Effect of Final Annealing and Stress on Creep Behavior of HANA Zirconium Fuel Claddings (HANA 지르코늄 핵연료피복관의 크립거동에 미치는 최종 열처리 및 응력의 영향)

  • Kim, H.G.;Kim, J.H.;Jeong, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.4
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    • pp.235-241
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    • 2005
  • Thermal creep properties of the advanced zirconium fuel claddings named by HANA alloys which were developed for high burn-up application were evaluated. The creep test of HANA cladding tubes was carried out by the internal pressurization method in temperature range from 350 to $400^{\circ}C$ and in the hoop stress range from 100 to 150 MPa. Creep tests were lasted up to 800 days, which showed the steady-state secondary creep rate. The creep resistance of HANA fuel claddings was affected by final annealing temperature and various factors, such as alloying element, applied stress and testing temperature. From the results the microstructure observation of the samples before and after creep test by using TEM, the dislocation density was increased in the sample of after creep test. The Sn as an alloying element was more effective in the creep resistance than other elements such as Nb, Fe, Cr and Cu due to solute hardening effect of Sn. In case of HANA fuel claddings, the improved creep resistance was obtained by the control of final heat treatment temperature as well as alloying element.

Thermal Creep Behavior of Advanced Zirconium Claddings Contained Niobium (Nb가 첨가된 신형 지르코늄 피복관의 열적 크리프 거동)

  • Kim Jun Hwan;Bang Je Geon;Jeong Yong Hwan
    • Korean Journal of Materials Research
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    • v.14 no.7
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    • pp.451-456
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    • 2004
  • Thermal creep properties of the zirconium tube which was developed for high burnup application were evaluated. The creep test of cladding tubes after various final heat treatment was carried out by the internal pressurization method in the temperature range from $350^{\circ}C to 400^{\circ}C$ and from 100 to 150 MPa in the hoop stress. Creep tests were lasted up to 900days, which showed the steady-state secondary creep rate. The creep resistance of zirconium claddings was higher than that of Zircaloy-4. Factors that affect creep resistance, such as final annealing temperature, applied stress and alloying element were discussed. Tin as an alloying element was more effective than niobium due to solute hardening effect of tin. In case of advanced claddings, the optimization of final heat treatment temperature as well as alloying element causes a great influence on the improvement of creep resistance.

Effect of Alloying Elements on the Thermal Creep of Zirconium Alloys

  • Cheol Nam;Kim, Kyeong-Ho;Lee, Myung-Ho;Jeong, Yong-Hwan
    • Nuclear Engineering and Technology
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    • v.32 no.4
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    • pp.372-378
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    • 2000
  • The effect of alloying elements on the creep resistance of Zr alloys was investigated using thermal creep tests that were performed as a part of advanced fuel cladding development. The creep tests were conducted at 40$0^{\circ}C$ and 150 MPa for 240 hr. A statistical model was derived from the relationship between the steady-state creep rate and the content of individual alloying elements. The creep strengthening effect decreased in the following sequence : Nb, Sn, Mn, Cr, Mo, Fe and Cu. The high creep resistance of Sn and the opposite effect of Fe on zirconium alloys seem to be associated with their lowering and enhancing, respectively, the self-diffusivity of the zirconium matrix.

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On The Creep Threshold Stress in Secondary Recrystallized ODS MA NiAl (이차 재결정화된 기계적 합금화 ODS NiAl의 creep threshold stress에 관한 고찰)

  • 어순철
    • Journal of Powder Materials
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    • v.5 no.2
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    • pp.122-128
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    • 1998
  • NiAl based ODS (Oxide Dispersion Strengthened) intermetallic alloys have been produced by mechanical alloying (MA) process and consolidated by hot extrusion. Subsequent thermomechanical treatments have been applied to induce secondary recrystallization in an attempt to improve creep resistance in this material. The creep behavior of secondary recrystallized MA NiAl has been investigated and compared with those of as-extruded condition. Minimum creep rate were shown to be approximately two orders of magnitude lower than that in as-extruded condition. The improvement in creep resistance is believed due to the grain coarsening, restricting of dispersoid coarsening as well as increase in grain aspect ratio. Creep threshold stress behavior, below which no measurable creep rate can be detected, has been discussed on the basis of particle-dislocation interaction theory. The threshold stress becomes negligible after secondary recrystallization in MA NiAl, presumably due to dispersoid coarsening and a decrease in grain boundary area during secondary recrystallization.

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Effect of Sn Addition on Creep Resistance of AZ91-0.4%Ca Alloy (AZ91-0.4%Ca 합금의 크립저항성에 미치는 Sn 첨가의 영향)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.4
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    • pp.185-190
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    • 2014
  • The influences of small amount of Sn addition on microstructure and creep resistance of AZ91-0.4%Ca alloy have been investigated. The microstructure of the AZ91-0.4%Ca alloy was characterized by ${\alpha}$-(Mg) dendrite cells surrounded by eutectic ${\beta}(Mg_{17}Al_{12})$ and $Al_2Ca$ phases. The 0.5%Sn addition resulted in the formation of rod-shaped CaMgSn particles with the extinction of $Al_2Ca$. The Sn-containing alloy exhibited better creep resistance below $175^{\circ}C$, but the tendency was reversed above $200^{\circ}C$. The reason was discussed in relation to the change in thermal stability of ${\beta}$ phase in response to the Sn addition.

Load Relaxation and Creep Transition Behavior of a Spray Casted Hypereutectic Al-Si Alloy (분무 주조 과공정 Al-Si 계 합금의 응력이완 및 Creep 천이 거동)

  • Kim M. S.;Bang W.;Park W. J.;Chang Y. W.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.502-508
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    • 2005
  • Hypereutectic Al-Si alloys have been regarded attractive for automotive and aerospace application, due to high specific strength, good wear resistance, high thermal stability, low thermal expansion coefficient and good creep resistance. Spray casting of hypereutectic Al-Si alloy has been reported to provide distinct advantages over ingot metallurgy (IM) or rapid solidification/powder metallurgy (RS/PM) process in terms of microstructure refinement. In this study, hypereutectic Al-25Si-2.0Cu-1.0Mg alloy was prepared by OSPREY spray casting process. The change of strain rate sensitivity and Creep transition were analyzed by using the load relaxation test and constant creep test. High temperature deformation behavior of the hypereutectic Al-Si alloy has been investigated by applying the internal variable theory proposed by Chang et al. Especially, the creep resistance of spray casted hypereutectic Al-Si alloy can be enhanced considerably by the accumulation of prestrain.

Fire Resistance Behaviour of High Strength Concrete Members with Vapor Pressure and Creep Models (증기압 및 크리프 모델을 사용한 고강도콘크리트 부재의 내화성능평가)

  • Lee, Tae-Gyu
    • Fire Science and Engineering
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    • v.24 no.4
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    • pp.33-40
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    • 2010
  • A numerical model considering the vapor pressure and the creep models, in the form of a analytical program, for tracing the behavior of high strength concrete (HSC) members exposed to fire is presented. The two stages, i.e., spalling procedure and fire resistance time, associated with the thermal, moisture flow, creep and structural analysis, for the prediction of fire resistance behavior are explained. The use of the analytical program for tracing the response of HSC member from the initial pre-loading stage to collapse, due to fire, is demonstrated. The validity of the numerical model used in this program is established by comparing the predictions from this program with results from others fire resistance tests. The analytical program can be used to predict the fire resistance of HSC members for any value of the significant parameters, such as load, sectional dimensions, member length, and concrete strength.