• Title/Summary/Keyword: Creep Life Prediction

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The Prediction of Fatigue Behavior using Cyclic Creep Concept of R/C Beam Strengthened with Steel Plate and Carbon Fiber Sheet (강판 및 탄소섬유 sheet로 보강된 R/C보의 반복크리프 개념을 적용한 피로거동예측)

  • 심종성;문도영;박경동
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.555-560
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    • 2003
  • Fatigue strength of concrete is ususlly presented by the Wohler Curve. But, new dimension T(time) from the view point of cyclic creep concept should be considerd. This paper presented four variable F-N-T-R relationship, this four variable relationship simultaneously accounts for the time effect and the effect of load rate. And analytical models are presented to predict fatigue strength of R/C beam strengthened with steel plate and carbon fiber sheet. Also, the correlation between the ratio of stress and the fatigue life was investigated.

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Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Frequency Analysis Spectrum Method (초음파 주파수분석법에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Chung, Min-Hwa;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.90-98
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions like high temperature and high pressure for an extended period time. Such material degradation lead to various component faliures causing serious accidents at the plant. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this study, both artificial creep degradation test using life prediction formula and frequency analysis by ultrasonic tests for their preparing creep degraded specimens have been carried out for the purpose of nondestructive evaluation for creep damage which can occur in high-temperature pipelline of fossil power plant. As a result of ultrasonic tests for crept specimens, we confirmed that the high frequency side spectra decrease and central frequency components shift to low frequency bans, and bandwiths decrease as increasing creep damage in backwall echoes.

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Standardization of Surface Replication Procedures for Life Assessment of High Temperature Facilities (고온설비 수명평가를 위한 표면복제 절차의 표준화)

  • Park, Jong-Seo;Lee, Hae-Mu;Baek, Un-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2381-2386
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    • 2000
  • Surface replication is playing an important role in the assessment of creep damage and remaining life of high temperature components. As the replication procedures, however, have not been standardized in domestic industry, its standardization is proposed in this study. For this purpose, the 2.25Cr-IMo steel was heat treated(5 min at 1,300 0C and oil quenched) to produce a simulated HAZ microstructure, and crept in air at 575 0C and under 120 MPa to produce artificial cavities. Then, the effect of surface preparation procedures on the quality of replicas was investigated using this sample. As a result, it was demonstrated that the presence of cavities may be observed readily or missed depending on the surface preparation procedures followed. Therefore it is essential to repeat three polishing/etching cycles at least in order to reveal cavitation damage accurately, even though it may be tedious or time-consuming.

Prediction of Long Term Performance and Creep of Laminated Natural Rubber Bearings(NRB) (적층 천연고무 면진장치의 장기성능과 크리프에 대한 예측)

  • Hwang, Kee Tae;Seo, Dae Won;Cho, Sung Gook
    • Journal of the Earthquake Engineering Society of Korea
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    • v.17 no.3
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    • pp.117-125
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    • 2013
  • Seismic isolation has been considered and utilized in various industries as a way to prevent huge damage on to structures by large earthquakes in various industries. The laminated Laminated rubber bearings is are most frequently used in seismic isolation systems. The structural Structural safety could not be assured unless the performance of the rubber bearing is not guaranteed for the life time of the structure under the consideration that the bearing is a critical structural member to sustain vertical loads in the seismically isolated structure. However, there are few studies on the deterioration problems of rubber bearings during their service life. The long term performance of the rubber bearings was not considered in past designs of seismically isolated structures. This study evaluates the long term performance and creep characteristics of laminated natural rubber bearings that are used in seismically isolated buildings. For the this study, a set of accelerated thermal aging tests and creep tests are were performed on real specimens. The experimental results show that the natural rubber bearings would have a stable change rate of change for durability under severe environmental conditions for a long time.

The Influence of Temperature on Low Cycle Fatigue Behavior of Prior Cold Worked 316L Stainless Steel (II) - Life Prediction and Failure Mechanism - (냉간 가공된 316L 스테인리스 강의 저주기 피로 거동에 미치는 온도의 영향 (II) - 수명예측 및 파손 기구 -)

  • Hong, Seong-Gu;Yoon, Sam-Son;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1676-1685
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    • 2003
  • Tensile and low cycle fatigue tests on prior cold worked 3l6L stainless steel were carried out at various temperatures ftom room temperature to 650$^{\circ}C$. Fatigue resistance was decreased with increasing temperature and decreasing strain rate. Cyclic plastic deformation, creep, oxidation and interactions with each other are thought to be responsible for the reduction in fatigue resistance. Currently favored life prediction models were examined and it was found that it is important to select a proper life prediction parameter since stress-strain relation strongly depends on temperature. A phenomenological life prediction model was proposed to account for the influence of temperature on fatigue life and assessed by comparing with experimental result. LCF failure mechanism was investigated by observing fracture surfaces of LCF failed specimens with SEM.

Creep Characteristics of Titanium Alloy(Ti-6Al-4V) at 0.3Tm (티타늄합금(Ti-6Al-4V)의 0.3Tm에서 크리프 특성)

  • Yoon Jongho;Hwang Kyungchoon;Woo Hyun-Gu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.117-122
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    • 2005
  • Titanium alloy has widely been used as material for glasses frame parts because it has high specific strength. It is also light and harmless to human body. However, we have little design data about the mechanical properties such as the creep behaviors of the alloy. Therefore, in this study, creep tests under four constant stress conditions have been conducted with four different temperature conditions. A series of creep tests had been performed to get the basic design data and life prediction of titanium products and we have gotten the following results. First, the stress exponents decrease as the test temperatures increased. Secondly, the creep activation energy gradually decrease as the stresses became bigger. Thirdly, the constant of Larson-Miller parameter on this alloy was estimated as about 2.5. Finally, the fractographs at the creep rupture showed the ductile fracture due to the intergranullar rupture and some dimples.

Creep life Prediction for W.M. of High Cr-Mo Steel using Modified Power-law (고 Cr-Mo강의 수정멱수법칙을 이용한 W.M. 크리프 수명예측)

  • An, Jong-Kyo;Yu, Hyo-Sun;Yang, Sung-Mo;Kang, Hee-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.951-956
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    • 2008
  • The high temperature creep properties of the generating plant's high temperature tube, pipe and header and such are very significant in accordance with long-time exposure to the high temperature and pressure environment. Not only this, but as the welding procedure is compulsory for the cohesion of components, the creep properties regarding the local microstructures of steel weldment are very important. In order to understand the creep properties regarding the local microstructures of steel weldment, the SP-Creep test which is easy to get sample from the field component was conducted. The local microstructure of steel weldment, that is, W.M. and B.M.'s microstructures were observed using the SEM. The rupture time of W.M. was longer as 110 % averagely in a same condition, which is the consequence of the difference of the microstructure. Each lethargy coefficient of B.M. and W.M. is evaluated by the relation among the temperature, load and the rupture time from SP-Creep Test. The life estimation equation can be induced by the transformation of Power-law. B.M. and W.M. for each $550\;^{\circ}C$ and $575\;^{\circ}C$, the very similar to normal temperature of the domestic thermal power generation in working, are estimated.

Fatigue Life Analysis for Solder Joint of Optical Thin Film Filter Device (다층 박막 광학 필터 디바이스의 패키징시 솔더 조인트의 피로파괴 수명 해석)

  • 김명진;이형만
    • Journal of the Microelectronics and Packaging Society
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    • v.10 no.2
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    • pp.19-26
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    • 2003
  • Plastic and creep deformations of a solder joint on thermal cycle play an important role in the reliability of optical telecommunication components. Solder joint strain is increased with the thermal cycle time and it causes mis-alignments and power loss in the optical component. Furthermore, the component can be failed since the deformation exceed the limitation of the fatigue life. We applied the finite element analysis method to solve the problem of the solder joint reliability on thermal cycle. Plastic and creep deformations are calculated by the finite element method. And, the fatigue lire is predicted by using creep-fatigue prediction models with calculated strains. The temperature conditon of the analysis was referred from the Telcordia reliability schedule (-40 to 75). Also, the three ramp renditions, 1/min, 10/min and 50/min, and dwelling time were considered to analyze the differences of results.

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Fatigue Life Prediction Model of 12% Cr Rotor Steel (12% 크롬 로터강의 피로수명 예측 모델에 관한 연구)

  • 장윤석;오세욱;오세규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1349-1355
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    • 1990
  • By examining the fatigue deformation properties of 12% Cr rotor steel which has been proved to have high fatigue and creep rupture strength around 600deg. C, authors reviewed major fatigue life prediction models such as Manson, Langer and Morrow equations, and following results were obtained. (1) A simple life prediction model for 12% Cr rotor steel was obtained as follows : DELTA..epsilon.$_{t}$ =2.18+.sigma.$_{u}$ /E+ $N^{-0.065}$+ $e^{0.6}$ $N^{-0.025}$ This equation shows that fatigue life, N, can be easily determined when total strain range, DELTA..epsilon.$_{t}$ and ultimate tensile strength, .sigma.$_{u}$ are known by simple tension test on the given test conditions. (2) Life prediction equation with equivalent maximum stress, DELTA..sigma./2, corresponding maximum strain in one cycle at room temperature is as follows: DELTA..sigma./w=-7.01logN+96.69+96.69