• Title/Summary/Keyword: Creep Constants

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Assessment of Creep Properties of 9Cr Steel Using Small Punch Creep Testing (소형펀치 크리프 시험을 이용한 9Cr강의 크리프 상수 평가)

  • Yun, Gi-Bong;Park, Tae-Gyu;Sim, Sang-Hun;Jeong, Il-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1493-1500
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    • 2001
  • Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

Assessment of Material Properties Using Finite Element Analysis for Small Punch Creep Testing (SP 크리프 시험의 유한요소해석을 이용한 재료물성 평가)

  • Park, Tae-Kyu;Ma, Young-Wha;Yoon, Kee-Bong;Jeong, Ill-Seok
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.511-516
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    • 2001
  • Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

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Long-term Creep Strain-Time Curve Modeling of Alloy 617 for a VHTR Intermediate Heat Exchanger (초고온가스로 중간 열교환기용 Alloy 617의 장시간 크리프 변형률-시간 곡선 모델링)

  • Kim, Woo-Gon;Yin, Song-Nam;Kim, Yong-Wan
    • Korean Journal of Metals and Materials
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    • v.47 no.10
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    • pp.613-620
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    • 2009
  • The Kachanov-Rabotnov (K-R) creep model was proposed to accurately model the long-term creep curves above $10^5$ hours of Alloy 617. To this end, a series of creep data was obtained from creep tests conducted under different stress levels at $950^{\circ}C$. Using these data, the creep constants used in the K-R model and the modified K-R model were determined by a nonlinear least square fitting (NLSF) method, respectively. The K-R model yielded poor correspondence with the experimental curves, but the modified K-R model provided good agreement with the curves. Log-log plots of ${\varepsilon}^{\ast}$-stress and ${\varepsilon}^{\ast}$-time to rupture showed good linear relationships. Constants in the modified K-R model were obtained as ${\lambda}$=2.78, and $k=1.24$, and they showed behavior close to stress independency. Using these constants, long-term creep curves above $10^5$ hours obtained from short-term creep data can be modeled by implementing the modified K-R model.

Creep Analysis of Type 316LN Stainless Steel by Reference Stress Concept (참조응력 개념에 의한 316LN 강의 크리프 해석)

  • Kim, Woo-Gon;Kim, Dae-Whan;Ryu, Woo-Seog
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.123-128
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    • 2001
  • The creep constants which are used to the reference stress equations of creep damage were obtained to type 316LN stainless steel, and their determining methods were described in detail. Typical Kachanov and Rabotnov(K-R) creep damage model was modified into the damage equations with reference stress concepts, and the modified equations were applied practically to type 316LN stainless steel. In order to determine the reference stress value, a series of high-temperature tensile tests and creep tests were accomplished at $550^{\circ}C$ and $600^{\circ}C$. By using the experimental creep data, the creep constants used in reference stress equations could be obtained to type 316LN stainless steel, and a creep curve on rupture strain was predicted. The reference stress concept on creep damage can be utilized easily as a design tool to predict creep life because the process, which is quantified by the measurement of voids or micro cracks during creep, is omitted.

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A Study on Applicability of SP Creep Testing for Measurement of Creep Properties of Zr-2.5Nb Alloy (Zr-2.5Nb 합금의 크리프 물성 측정을 위한 SP 크리프 시험의 적용성에 대한 연구)

  • Park, Tae-Gyu;Ma, Young-Wha;Jeong, Ill-Seok;Yoon, Kee-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.94-101
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    • 2003
  • The pressure tubes made of cold-worked Zr-2.5Nb alloy are subjected to creep deformation during service period resulting in changes to their geometry such as longitudinal elongation, diameter increase and sagging. To evaluate integrity of them, information on the material creep property of the serviced tubes is essential. As one of the methods with which the creep property is directly measured from the serviced components, small punch(SP) creep testing has been considered as a substitute for the conventional uniaxial creep testing. In this study, applicability of the SP creep testing to Zr-2.5Nb pressure tube alloy was studied particularly by measuring the power law creep constants, A, n. The SP creep test has been successfully applied fur other high temperature materials which have isotropic behavior. Since the Zr-2.5Nb alloy has anisotropic property, applicability of the SP creep testing can be limited. Uniaxial creep tests and small punch creep tests were conducted with Zr-2.5Nb pressure tube alloy along with finite element analyses. Creep constants obtained by each test method are compared. It was argued that the SP creep test result gave results reflecting material properties of both directions. But the equations derived in the previous study for isotropic materials need to be modified. Discussions were made fur future research directions for application of the SP creep testing to Zr-2.5Nb tube alloy.

Creep Behaviour of Red Shale in the Haman Formation by Multi Stage Loading Test (다단계 재하시험에 의한 함안층 적색 셰일의 크리프특성)

  • Cho, Lae-Hun;Kim, Gyo-Won
    • The Journal of Engineering Geology
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    • v.19 no.2
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    • pp.165-175
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    • 2009
  • This study is concerned with creep characteristics of red shale in the Haman Formation by the single stage and multi stage loading tests. Creep constants in the Griggs's experiential equation, ${\epsilon}_t$= a+$b{\cdot}log$ t + $c{\cdot}t$, are determined by regression analysis on the total data obtained. The transition time between the primary and second creep means the time when the differential value of $b{\cdot}log$ t is equal to the differential value of $c{\cdot}t$. The correlation equation between loads (${\sigma}$%) and creep constants is deduced from the three times multi stage loading tests. Also a failure time under each loads is anticipated from creep constants and maximum strain at the failure.

Creep behaviour of mudstone in the tertiary Duho Formation at Pohang basin (포항분지 제3기 두호층 이암의 크리프 거동)

  • 김광식;김교원
    • The Journal of Engineering Geology
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    • v.13 no.2
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    • pp.227-238
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    • 2003
  • Understanding of a creep behavior in rocks under a constant load, due to visco-elastic properties of rock, is an essential element to predict a long term ground deformation. In order to clarify the creep characteristics of the mudstone in Duho formation at Pohang basin, deposited during Tertiary, a series of laboratory tests including physical properties, unconfined compressive strength and uniaxial creep tests, was performed. The mudstone showed a higher creep potential due to 26% of clay minerals such as illite and chlorite. The unconfined compressive strength of the rock was $462{\;}kg/\textrm{cm}^2$ in average, and four creep tests were performed under constant stress of 40 to 70 % of the strength. The creep constants in the empirical and theoretical equations were deduced from the time-strain curves obtained from the tests. Among the several equations, the empirical equation proposed by Griggs and theoretical equation of Burger’s model are appreciated as the best one to express the creep behavior of the mudstone. Instantaneous elastic strain was linearly increased with stress level but strain velocity during the first creep is decreased with a similar pattern by time lapse regardless the stress level.

Prediction of Steady-State Stresses within Heat Affected Zone Due to Creep Mismatch in Welded Straight Pipes (직관 용접부의 크리프 특성 불균일에 따른 열영향부 정상상태 응력 예측)

  • Han, Jae-Jun;Kim, Sang-Hyun;Chung, Jin-Taek;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.405-412
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    • 2013
  • This paper reports the steady-state stresses within the heat affected zone (HAZ) of a welded straight pipe subject to creep. The creep constants and exponent are varied systematically to see the effect of various mismatches in creep properties on the steady-state creep stresses, via detailed two-dimensional finite element (FE) creep analyses. The weldments consist of the base metal and weld metal with the HAZ, which are characterized using the idealized power creep laws with the same creep exponent. The internal pressure and axial loading are considered to see the effect of the loading mode. To quantify the creep stresses, a creep mismatch factor is introduced as a function of the creep constants and exponent. It is concluded that the ratio of the section-averaged stresses for a mismatched case to those for an evenmatched case are linearly dependent on the mismatch factor. The results are compared with the FE results, including the Type IV region, as well as the R5 procedure.

Creep Deformation and Rupture Behavior of Alloy 690 Tube (Alloy 690 전열관의 크리프 변형 및 파단 거동)

  • Kim, Woo-Gon;Kim, Jong-Min;Kim, Min-Chul
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.49-55
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    • 2020
  • Creep rupture data for Alloy 690 steam generator tubes in a pressurized water reactor are essentially needed to demonstrate a severe accident scenario on thermally-induced tube failures caused by hot gases in a damaged reactor core. The rupture data were obtained using the tube specimens under different applied-stress levels at 650℃, 700℃, 750℃, 800℃, and 850℃. Important creep constants were proposed using various creep laws in terms of Norton power law, Monkman-Grant (M-G) relation, damage tolerance factor (λ), and Zener-Hollomon parameter (Z). In addition, a creep activation energy (Q) value for Alloy 690 tube was reasonably determined using experimental data. Creep behaviors such as creep strength, creep rates, rupture elongation showed the results of temperature dependence well. Modified M-G plot improved a correlation of the creep rate and rupture life. Damage tolerance factor for Alloy 690 tubes was found to be λ =2.20 in an average value. Creep activation energy for Alloy 690 tube was optimized for Q=350 (kJ/mol). A plot of Z parameter obeyed a good linearity, and the same creep mechanism was inferred to be operative in the present test conditions.

Prediction of Long-Term Stress Intensity Limit of High-Temperature Creep Structures (고온 크리프 구조물의 장시간 한계응력강도 예측)

  • Kim, Woo-Gon;Ryu, Woo-Seog;Kim, Hyun-Hie
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.648-653
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    • 2003
  • In order to predict stress intensity limit of high-temperature creep structures, creep work-time equation, defined as $W_ct^P=B$, was used, and the results of the equation were compared with isochronous stress-strain curve (ISSC) ones of ASME BPV NH Code. For this purpose, the creep strain tests with. time variations for commercial type 316 stainless steel were conducted with different stresses; 160 MPa, 150 MPa, 145 MPa, 140 MPa and 135 MPa at $593^{\circ}C$. The results of log $W_c$ and log t plots showed a good linear relation up to $10^5$ hr. The constants p, B and stress intensity limit values showed comparatively good agreement to those of ASME NH ISSC. It is believed that the relation can be simply obtained with only several short-term 1% strain data without ISSC which can be obtained by long-term creep data.

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