• Title/Summary/Keyword: Cracking Susceptibility

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An Investigation of Stress Corrosion Cracking Charactistics of SUS 304 Stainless Steel in $MgCl_2$ Aqueous Solution ($MgCl_2$ 수용액 중에서 SUS 304강의 SCC 특성에 관한 연구)

  • 임우조
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.20 no.2
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    • pp.133-136
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    • 1984
  • The characteristics of the stress corrosion cracking of SUS 304 stainless steel were studied with the specimens of the constant displacement type under the environment of various MgCl sub(2) aqueous solutions. Main results obtained are as follows; 1) Latent time of crack initiations is delayed in the SCC under low condition of initial stress intensity K sub(Ii) value. 2) SCC occurs owing to the passive film-rupture by both load and Cl ion under MgCl sub(2) boiled aqueous solution. 3) The susceptibility of SCC can be largely improved by reducing the temperature in case of the high concentration of MgCl sub(2) aqueous solution.

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Effect of Pulse Shapes on Weld Defects in Pulsed Laser Welding of Stainless Steel

  • Kim, Jong-Do;Kil, Byung-Lea;Kim, Young-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.8
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    • pp.1270-1278
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    • 2004
  • This paper describes the effectiveness of laser pulse shaping in eliminating weld defects such as porosity, cracks and undercuts in pulsed Nd:YAG laser welding. A large porosity was formed in a keyhole mode of deeply penetrated weld metal of any stainless steel. Solidification cracks were present in STS 310S with above 0.017%P and undercuts were formed in STS 303 with about 0.3%S. The conditions for the formation of porosity were determined in further detail in STS 316. With the objectives of obtaining a fundamental knowledge of formation and prevention of weld defects, the fusion and solidification behavior of a molten puddle was observed during laser spot welding of STS 310S through a high speed video photographing technique. It was deduced that cellular dendrite tips grew rapidly from the bottom to the surface, and consequently residual liquid remained at the grain boundaries in wide regions and enhanced the solidification cracking susceptibility. Several laser pulse shapes were investigated and optimum pulse shapes were proposed for the reduction and prevention of porosity and solidification cracking.

Properties and Casting Capabilities of Al-Fe-Zn-Cu Alloys for High Conductivity Parts (고전도성 부품용 Al-Fe-Zn-Cu합금의 물성 및 주조성)

  • Yun, Ho-Seob;Kim, Jeong-Min;Park, Joon-Sik;Kim, Ki-Tae;Ko, Se-Hyun
    • Journal of Korea Foundry Society
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    • v.33 no.6
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    • pp.242-247
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    • 2013
  • The most widely utilized commercial, aluminum-casting alloys are based on an aluminum-silicon system due to its excellent casting, and good mechanical, properties. Unfortunately, these Al-Si based alloys are inherently poor energy conductors; compared to pure aluminum, because of their high silicon content. This means that they are not suitable for applications demanding high eletrical or thermal conductivity. Therefore, efforts are currently being made to develop new, highly-conductive aluminum-casting alloys containing no silicon. In this research, a number of properties; including potential for castability, were investigated for a number of Al-Fe-Zn-Cu alloys with varying Cu content. As the copper content was increased, the tensile strength of Al-Fe-Zn-Cu alloy tended to increase gradually, while the electrical conductivity was slightly reduced. Fluidity was found to be lower in high-Cu alloys, and susceptibility to hot-cracking was generally high in all the alloys investigated.

Role of residual ferrites on crevice SCC of austenitic stainless steels in PWR water with high-dissolved oxygen

  • Sinjlawi, Abdullah;Chen, Junjie;Kim, Ho-Sub;Lee, Hyeon Bae;Jang, Changheui;Lee, Sanghoon
    • Nuclear Engineering and Technology
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    • v.52 no.11
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    • pp.2552-2564
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    • 2020
  • The crevice stress corrosion cracking (SCC) susceptibility of austenitic stainless steels was evaluated in simulated pressurized water reactor (PWR) environments. To simulate the abnormal condition in temporary clamping devices on leaking small bore pipes, crevice bent beam (CBB) tests were performed in the oxygenated as well as hydrogenated conditions. No SCC cracks were found for SS316 in both conditions. SS304 also showed good resistance in the hydrogenated condition. However, all SS304 specimens showed SCC cracks in the oxygenated condition, indicating poor crevice SCC resistance. It was found that residual ferrites were selectively dissolved because of the galvanic corrosion coupled with the neigh-bouring austenite phase, resulting in SCC initiation in SS304. Crack morphologies were mostly transgranular assisted by the damaged δ-ferrite and deformation-induced slip bands.

Atmospheric Corrosion of 7B04 Aluminum Alloy in Marine Environments

  • Zhang, Xiaoyun;Liu, Ming;Lu, Feng;Liu, Minghui;Sun, Zhihua;Tang, Zhihui
    • Corrosion Science and Technology
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    • v.17 no.1
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    • pp.6-11
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    • 2018
  • Outdoor exposure tests using of 7B04 aluminium alloy samples including plate, tensile and various SCC samples were carried out in Tuandao station, Shandong province (East of China) and Wanning station, Hainan province (South of China). Corrosion characteristics including weight loss, microstructure, tensile strength and SCC susceptibility were investigated. The corrosion rates in Tuandao and Wanning showed high to low and the corrosion rates changed to the following equation of $w=at^b$ (b<1). The corrosion of 7B04 aluminium alloy in Wanning was more serious than that in Tuandao. Pitting appeared at early stage of expose test, and it can be changed to general corrosion with test time extension. The 7B04 aluminium alloy of which specimen shapes are forging and thick plate also showed SCC (Stress corrosion cracking) in the marine atmosphere. The higher SCC sensitivity was observed in Wanning station than in Tuandao station. The 7B04 aluminium alloy with a high stress level was more sensitive to SCC. Intergranular and transgranular or a mixed mode of cracking can be observed in different marine exposure.

Delayed Hydride Cracking Velocity of CANDU Zr-2.5Nb Tubes in High Temperature Water

  • Kim Young Suk;Cho Sun Young;Im Kyung Soo;Cheong Yong Moo;Kim Sung Soo
    • Nuclear Engineering and Technology
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    • v.35 no.3
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    • pp.206-213
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    • 2003
  • This study focuses on an understanding of the environmental effect on delayed hydride cracking velocity (DHCV) of CANDU Zr-2.5Nb tubes. To simulate DHC susceptibility of the Zr-2.5Nb tubes in reactor operating conditions, DHC tests were successfully carried out in pressurized water at 180 and $250^{\circ}C$ using a self-designed autoclave for the first time. Using 17 mm compact tension specimens electorlytically charged to 34 and 60 ppm H, 3 to 7 DHCV data were determined in water at both temperatures and compared to those determined in air that were already confirmed to be valid through a round robin test on DHCV of Zr-2.5Nb tubes sponsored by a IAEA coordinated research program. The pressurized water environment has little effect on DHCV of Zr-2.5Nb tube in water at both temperatures even though DHCV is slightly lower in water than that in air. The lower DHCV of the Zr-2.5Nb tube during short-term tests is discussed in viewpoint of the cooling rate from the peak temperature to the test temperature.

Analysis of dislocation density in strain-hardened alloy 690 using scanning transmission electron microscopy and its effect on the PWSCC growth behavior

  • Kim, Sung-Woo;Ahn, Tae-Young;Kim, Dong-Jin
    • Nuclear Engineering and Technology
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    • v.53 no.7
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    • pp.2304-2311
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    • 2021
  • The dislocation density in strain-hardened Alloy 690 was analyzed using scanning transmission electron microscopy (STEM) to study the relationship between the local plastic strain and susceptibility to primary water stress corrosion cracking (PWSCC) in nuclear power plants. The test material was cold-rolled at various thickness reduction ratios from 10% to 40% to simulate the strain-hardening condition of plant components. The dislocation densities were measured at grain boundaries (GB) and in grain interiors of strain-hardened specimens from STEM images. The dislocation density in the grain interior monotonically increased as the strain-hardening proceeded, while the dislocation density at the GB increased with strain-hardening up to 20% but slightly decreases upon further deformation to 40%. The decreased dislocation density at the GB was attributed to the formation of deformation twins. After the PWSCC growth test of strain-hardened Alloy 690, the fraction of intergranular (IG) fracture was obtained from fractography. In contrast to the change in the dislocation density with strain-hardening, the fraction of IG fracture increased remarkably when strain-hardened over 20%. From the results, it was suggested that the PWSCC growth behavior of strain-hardened Alloy 690 not only depends on the dislocation density, but also on the microstructural defects at the GB.

Statistical Evaluation of Factors Affecting IASCC of Austenitic Stainless Steels for PWR Core Internals (오스테나이트계 스테인리스강 노내 구조물의 조사유기응력부식균열 영향 인자에 대한 통계적 분석)

  • Kim, Sung-Woo;Hwang, Seong-Sik;Kim, Hong-Pyo
    • Korean Journal of Metals and Materials
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    • v.47 no.12
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    • pp.819-827
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    • 2009
  • This work is concerned with a statistical analysis of factors affecting the irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels for core internals of pressurized water reactors (PWR). The microstructural and environmental factors were reviewed and critically evaluated by the statistical analysis. The Cr depletion at grain boundary was determined to have no significant correlation with the IASCC susceptibility. The threshold irradiation fluence of IASCC in a PWR was statistically calculated to decrease from 5.799 to 1.914 DPA with increase of temperature from 320 to $340^{\circ}C$. From the analysis of the relationship between applied stress and time-to-failure of stainless steel components based on an accelerated life testing model, it was found that B2 life of a baffle former bolt exposed to neutron fluence of 20 and 75 DPA was at least 2.5 and 0.4 year, respectively, within 95% confidence interval.

Radiochemical behavior of nitrogen species in high temperature water

  • Young-Jin Kim;Geun Dong Song;Seung Heon Baek;Beom Kyu Kim;Jin Sik Cheon;Jun Hwan Kim;Hee-Sang Shim;Soon-Hyeok Jeon;Hyunmyung Kim
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3183-3193
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    • 2023
  • The water radiolysis in-core at light water reactors (LWRs) produces various radicals with other ionic species/molecules and radioactive nitrogen species in the reactor coolant. Nitrogen species can exist in many different chemical forms and recirculate in water and steam, and consequently contribute to what extent the environmental safety at nuclear power plants. Therefore, a clear understanding of formation kinetics and chemical behaviors of nitrogen species under irradiation is crucial for better insight into the characteristics of major radioactive species released to the main steam or relevant coolant systems and eventually development of advanced processes/methodologies to enhance the environmental safety at nuclear power plants. This paper thus focuses on basic principles on electrochemical interaction kinetics of radiolytic molecules and various nitrogen species in high temperature water, fundamental approaches for calculating thermodynamic values to predict their stability and domain in LWRs, and the effect of nitrogen species on crevice chemistry/corrosion and intergranular stress corrosion cracking (IGSCC) susceptibility of structure materials in high temperature water.

Investigation of Steam Generator Tube Stress Corrosion Cracking Induced by Lead (납에 의한 증기발생기 전열관 응력부식균열 평가)

  • Kim, Dong-Jin;Hwang, Seong Sik;Kim, Joung Soo;Kim, Hong Pyo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.2
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    • pp.1-6
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    • 2009
  • Nuclear power plants (NPP) using Alloy 600 (Ni 75wt%, Cr 15wt%, Fe 10wt%) as a heat exchanger tube of the steam generator (SG) have experienced various corrosion problems by ageing such as pitting, intergranular attack (IGA) and stress corrosion cracking (SCC). In spite of much effort to reduce the material degradations, SCC is still one of important problems to overcome. Especially lead is known to be one of the most deleterious species in the secondary system that cause SCC of the alloy. Even Alloy 690 (Ni 60wt%, Cr 30wt%, Fe 10wt%) as an alternative of Alloy 600 because of outstanding superiority to SCC is also susceptible to leaded environment. An oxide on SG tubing materials such as Alloy 600 and Alloy 690 is formed and modified expanding to complex sludge throughout hideout return (HOR) of various impurities including Pb. Oxide formation and breakdown is requisite for SCC initiation and propagation. Therefore it is expected that an oxide property such as a passivity of an oxide formed on steam generator tubing materials is deeply related to PbSCC and an inhibitor to hinder oxide modification by lead efficiently can be found. In the present work, the SCC susceptibility obtained by using a slow strain rate test (SSRT) in aqueous solutions with and without lead was discussed in view of the oxide property. The oxides formed on Alloy 600 and Alloy 690 in aqueous solutions with and without lead were examined by using a transmission electron microscopy (TEM), an energy dispersive x-ray spectroscopy (EDXS), an x-ray photoelectron spectroscopy (XPS) and an electrochemical impedance spectroscopy (EIS).

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