• Title/Summary/Keyword: Crack sensor

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Crack mapping in RC members using distributed coaxial cable crack sensors: modeling and application

  • Greene, Gary Jr.;Belarbi, Abdeldjelil;Chen, Genda
    • Smart Structures and Systems
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    • v.1 no.4
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    • pp.385-404
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    • 2005
  • The paper presents a model to calculate reinforcement strain using measured crack width in members under applied tension, flexure, and/or shear stress. Crack mapping using a new type of distributed coaxial cable sensors for health monitoring of large-scale civil engineering infrastructure was recently proposed and developed by the authors. This paper shows the results and performance of such sensors mounted on near surface of two flexural beams and a large scale reinforced concrete box girder that was subjected to cyclic combined shear and torsion. The main objectives of this health monitoring study was to correlate the sensor's response to strain in the member, and show that magnitude of the signal's reflection coefficient is related to increases in applied load, repeated cycles, cracking, and reinforcement yielding. The effect of multiple adjacent cracks, and signal loss was also investigated. The results shown in this paper are an important step in using the sensors for crack mapping and determining reinforcement strain for in-situ structures.

Experimental Studies of Force Control for Crack Sealing Robot

  • Jeon, Poong-Woo;Cho, Hyun-Taek;Jung, Seul
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1077-1081
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    • 2003
  • In this paper, experimental studies of force tracking control for the crack sealing robot are presented. Crack sealing robot is built to detect, track and seal the crack on the pavement. Before sealing, crack must be detected by a laser sensor and a camera sensor, then cleaned for a better sealing job. In order to maintain contact with the ground force control is required to brush all dirt in the crack out for preparing sealing cracks with tars. Impedance control algorithm is presented to regulate a specified desired force. Experimental studies of the proposed force control algorithm are conducted under unknown environment stiffness and location. Performances of force control algorithm are stable and excellent.

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Development of Crack Examination Algorithm Using the Linearly Integrated Hall Sensor Array (선형 홀 센서 배열을 사용한 결함 검사 알고리즘 개발)

  • Kim, Jae-Jun;Kim, Byoung-Soo;Lee, Jin-Yi;Lee, Soon-Geul
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.30-36
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    • 2010
  • Previous researches show that linearly integrated Hall sensor arrays (LIHaS) can detect cracks in the steel structure fast and effectively This paper proposes an algorithm that estimates the size and shape of cracks for the developed LIHaS. In most nondestructive testing (NDT), just crack existence and location are obtained by processing 1-dimensional data from the sensor that scans the object with relative speed in single direction. The proposed method is composed with two steps. The first step is constructing 2-dimensionally mapped data space by combining the converted position data from the time-based scan data with the position information of sensor arrays those are placed in the vertical direction to the scan direction. The second step is applying designed Laplacian filter and smoothing filter to estimate the size and shape of cracks. The experimental results of express train wheels show that the proposed algorithm is not only more reliable and accurate to detecting cracks but also effective to estimate the size and shape of cracks.

Surface Crack Detection in Compression of Pre Heat-Treated Steel (ESW90) Using an Acoustic Emission Sensor (음향방출센서를 이용한 선조질강(ESW90)의 압축실험에서의 표면 균열 발생 검출)

  • Lee, J.E.;Lee, J.M.;Joo, H.S.;Seo, Y.H.;Kim, J.H.;Kim, S.W.
    • Transactions of Materials Processing
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    • v.29 no.1
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    • pp.20-26
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    • 2020
  • In the design of the metal forming processes, various types of ductile fracture criteria are used to predict crack initiation and to fabricate metallic products without any defects. However, the quantitative measurement method for determination of crack initiation is insufficient. It is very difficult to detect crack initiation in ductile metals with excellent deformability because no significant load drop is observed due to crack generation. In this study, the applicability of acoustic emission sensors, which are commonly used in facility diagnostics, to measure crack initiation during the metal forming process was analyzed. Cylindrical notch specimens were designed using the finite element method to induce a premature crack on the surface of pre heat-treated steel (ESW90) material. In addition, specimens with various notch angles and heights were prepared and compression tests were carried out. During the compression tests, acoustic emission signal on the dies and images of the surface of the notch specimen were recorded using an optical camera in real time. The experimental results revealed that the acoustic emission sensor can be used to detect crack initiation in ductile metals due to severe plastic deformation.

A Comparative Study on the Crack Propagation Characteristics According to the Pre-Notch Shapes of Fatigue Indicator Sensor (Fatigue Indicator Sensor의 형상에 따른 균열진전 특성의 비교 연구)

  • Kim, Jae-Hyun;Kim, Seul-Ki;Cho, Young-Gun;Yeo, Seung-Hoon;Kim, Kyung-Su;Kim, Sung-Chan;Lee, Jang-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.4
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    • pp.565-572
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    • 2010
  • It is difficult to predict the accurate fatigue life of the ship structure because of load uncertainty and load redistribution at the ship structure members. As one of studies for accurate evaluation and prediction of fatigue life, it is a promising way to detect the crack previously by attaching the Fatigue Indicator Sensor (FIS) at the crack prediction region. In order to predict the fatigue life of the ship structure by using FIS, it is required to know previously the crack propagation characteristics according to pre-notch shapes. In this study, we obtained the stress distribution phase, stress concentration factors and stress intensity factor of various pre-notch shapes through FEA. Additionally, we conducted the fatigue test and obtained the characteristics of crack propagation according to the pre-notch shapes through comparison between the fatigue test and the FEA. Consequently, we classified the pre-notch shape into 3 categories: Long, Medium, and Short life type. On the basis of the numerical and experimental results, the FIS can be developed.

The easy-check sensor to evaluate the development of concrete crack (콘크리트 구조물의 균열진행 측정용 간이센서 개발)

  • 전규식
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.635-638
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    • 1999
  • The crack of concrete is one of the most important factors to evaluate the safety of the structures. The more important point for the safety-evaluation of the concrete structures is to check the crack development, the conventional window paper (Chang Ho Ji) have been used as a simple method in the past, and nowadays the strain gauge is used for more correct way to check the development of the concrete crack quantitatively. However the window-paper method is too simple and not so scientific, and the strain-gauge method is rather complicated for people in general. This Easy-Check Sensor provides the simple usage for the various concrete structures, but also the more correct results to evaluate the development of the concrete crack.

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An Algorithm for the Characterization of Surface Crack by Use of Dipole Model and Magneto-Optical Non-Destructive Inspection System

  • Lee, Jin-Yi;Lyu, Sung-Ki;Nam, Young-Hyun
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1072-1080
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    • 2000
  • Leakage magnetic flux (LMF) is widely used for non-contact detection of cracks. The combination of optics and LMF offers advantages such as real time inspection, elimination of electrical noise, high spatial resolution, etc. This paper describes a new nondestructive evaluation method based on an original magneto-optical inspection system, which uses a magneto-optical sensor, LMF, and an improved magnetization method. The improved magnetization method has the following characteristics: high observation sensitivity, independence of the crack orientation, and precise transcription of the geometry of a complex crack. The use of vertical magnetization enables the visualization of the length and width of a crack. The inspection system provides the images of the crack, and shows a possibility for the computation of its depth.

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Metallic Crack Detections by Planar Inductive Coil Sensor Under AC and DC Magnetic Fields

  • Lee, Joon-Sik;Nam, Baek-Il;Kim, Ki-Hyeon
    • Journal of Magnetics
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    • v.17 no.3
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    • pp.210-213
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    • 2012
  • To detect the surface and the opposite side cracks on iron specimen under AC and DC magnetic fields, the planar inductive coil sensors were employed. When the induced signals were measured, the planar inductive coil sensor and the magnetic field source were lifted off about 2 mm from the top surface of the specimen. AC magnetic fields and DC magnetic fields were applied to the specimens by single straight Cu coil and NdFeB permanent magnet, respectively. The detected signals at crack positions were good coincidence with those of the simulation results.

The reliability analysis of Acoustic Emission(AE) testing for crack detectivity by sensors and materials (AE(음향방출) 검사 시 센서 및 재료에 따른 균열 검출능에 대한 신뢰성 분석)

  • Nam, Jun-Young;Lee, Sang-Yun;Hwang, Woong-Gi;Lee, Bo-Young
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.419-423
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    • 2011
  • Unlike other non-destructive inspection method, AE Structural defects that are likely to grow in the operation status can be detected, and the advantage of being due to the continuous monitoring of large structures has been widely used to evaluate the stability. AE sensor used to detect sound wave that occurs between 20kHz to 20MHz. and Sound wave result may vary depending on sensor's sensitivity. In this paper, Tensile test conducted on STS 304 and SS400, and tries to detect the crack signal. In tensile test, specimens were conducted using different sensor sensitivity to the same tensile test condition. The crack signal parameters divided into 4 types of communities by conducting cluster analysis. It was demonstrated that crack signal of two sensor is not different by statistical analysis of null hypotheses. Based on the results, waveform of this tension test is crack signal.

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Crack Propagation and Acoustic Emission Evaluation of Plain Woven CFRP Laminate Composites for Fiber Orientation (섬유방향 변화에 따른 직물구조 CFRP 적층판의 균열진전 및 AE평가)

  • Yun, Yu-Seong;Kwon, Oh-Heon
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.364-369
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    • 2003
  • Crack propagation and AE characteristics of CFRP plain woven laminate composites are examined with acoustic sensor by AEDSP 32/16 board in PC system. AE signals are measured during the fracture behavior tests. The purpose of study is the estimation of the crack extension behavior effected between three kinds of fiber orientation for plain woven CFRP laminate composite and the relationship between AE characteristics and load-displacement curves and crack extension length.

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