• Title/Summary/Keyword: Crack repair

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Surface Crack Removal by EDM for Inside Cooling Hole of Gas Turbine Blade (EDM을 이용한 가스터빈 회전익의 냉각공기 유로내벽 표면균열 제거)

  • 강신호;김대은
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.54-61
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    • 2003
  • The first stage rotating blade of industrial gas turbine is one of the components that is normally run in exposed state at the highest temperature of the combustion gas stream. For this reason superior materials and advanced cooling technology are required to allow higher heat resisting characteristics of the component. The 1st stage blade of a selected commercial gas turbine blade made of directionally solidified Ni-based superalloy has a row of cooling holes on its trailing edge. In most cases, minor cracks have been found at some of the root cooling holes after one cycle operation (24,000 hrs) or even shorter operation time because of the high temperature gradient and the frequently alternating thermal stress. In the repair process, unfortunately, it is usually very difficult to get rid of the damage due to the fact that cracks are initiated at the root cooling hole and propagated deep into the hole. In this study, the feasibility of removing the sidewall cracks in the hole by utilizing EDM drilling has been investigated. Also the criteria of surface integrity for EDM drilling were established to achieve high quality repair as well as machining accuracy.

Study on the Improvement Plans of Condensation Defect Examples in Apartment Building (공동주택 결로 하자 사례를 통한 개선방안 도출)

  • Oh, Se Min;Park, Sun Hyo;Joung, Kwang Sub
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.2
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    • pp.82-88
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    • 2017
  • There are main issues of defect type that condensation, concrete crack and noise in apartment buildings. Especially, according to the Apartment Defect Dispute Mediation Committee in Korea (ADDMC) at Ministry of Land Infrastructure and Transport in Korea (MLIT), condensation defects are great importance (14 percent) on whole number of reported cases of faults from 2015 in Korea. Most condensation defects have many different causes that take a toll on the resident's life and space. So it is very important to early detection and repair. For preventing the condensation in apartment buildings, there are building codes in Korea such as 'Standard of Method and Judgment for Apartment defect of investigation, Repair cost Estimate'. This research aims to study on the improvement of preventing the condensation aforementioned korea standard. Types and characteristics (opaque wall, windows, doors) of cause of occurrence and existing state condensation defect is analyzed from evaluation of real application 100 case in 2015 ADDMC data.

Reliability of Maintained Hull Girders of Two Bulk Carrier Designs Subjected to Fatigue and Corrosion

  • Soares, C.Guedes;Garbatov, Y.
    • Journal of Ship and Ocean Technology
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    • v.3 no.1
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    • pp.27-41
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    • 1999
  • The objective of the paper is to study the impact of changing the traditional hull design of bulk carriers by providing them with a double hull while keeping the same deadweight. It is demonstrated that by introducing the double hull the structural reliability is increased throughout the entire life and also the extend of the needed repair is reduced. The results are obtained with recently developed mathematical tools for the reliability assessment of ship hulls subjected to the existence of multiple cracks both in the stiffeners and in the plating and it models the crack growth process. The effect of corrosion is represented as time dependent. The long-term stress range acting on the elements is defined as a function of the local transverse pressure of the internal cargo and outside sea water combined with the stresses resulting from the longitudinal bending of the hull, which is a combined with the stresses resulting from the longitudinal bending of the hull, which is a combineation of horizontal and vertical bending moments. The effect of maintenance actions is modelled as a stochastic process. The results show that a different design of the midship section improves the structural safety and also the economy with respect to structural repair of bulk carriers.

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An Experimental Study on the Adherence Strength Characteristics of EA-9320 Adhesive and Aluminum Alloy (EA-9320 접착제와 알루미늄 합금의 접착강도 특성에 관한 실험적 연구)

  • Kim, Changsoo;Baek, Seungik;Park, Keunseog
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.27 no.3
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    • pp.24-29
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    • 2019
  • The paste-type adhesive can be stored for a certain period of time and can be cured at room temperature. So it is mainly used for crack patching repair of aircraft airframe structures. This study analysed the influence of environmental factors and evaluated the adherence strength characteristics according to the adherence delay time of the paste-type adhesive. The test specimens were made of aluminum alloy(AL 2024-T3) with reference to ASTM D1002 which is generally performed to measure the adherence strength of the adhesive used for metal bonding. As a result of analysing the influence of temperature and humidity, it was found that the optimal temperature range is $24.5{\pm}0.5^{\circ}C$ and the optimal humidity range is $71{\pm}1%$ for maintenance work of the aircraft using EA-9320 adhesive. In addition, the adherence strength did not decrease with the inherent application time of the EA-9320, but it was found that the adherence strength dropped rapidly when the applied time exceeded the inherent application time of it.

Impact of bonding defect on the tensile response of a composite patch-repaired structure: Effect of the defect position and size

  • N., Kaddouri;K., Madani;S.CH., Djebbar;M., Belhouari;R.D.S.G., Campliho
    • Structural Engineering and Mechanics
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    • v.84 no.6
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    • pp.799-811
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    • 2022
  • Adhesive bonding has seen rapid development in recent years, with emphasis to composite patch repairing processes of geometric defects in aeronautical structures. However, its use is still limited given its low resistance to climatic conditions and requirement of specialized labor to avoid fabrication induced defects, such as air bubbles, cracks, and cavities. This work aims to numerically analyze, by the finite element method, the failure behavior of a damaged plate, in the form of a bonding defect, and repaired by an adhesively bonded composite patch. The position and size of the defect were studied. The results of the numerical analysis clearly showed that the position of the defect in the adhesive layer has a large effect on the value of J-Integral. The reduction in the value of J-Integral is also related to the composite stacking sequence which, according to the mechanical properties of the ply, provides better load transfer from the plate to the repair piece through the adhesive. In addition, the increase in the applied load significantly affects the value of the J-Integral at the crack tip in the presence of a bonding defect, even for small dimensions, by reducing the load transfer.

Strengthen Effect of RC Beam Overlaid or Repaired by VES-LMC (초속경 라텍스개질콘크리트로 덧씌우기 및 보수된 철근콘크리트보의 보강효과)

  • Choi, Sung-Yong;Yun, Kyong-Ku;Choi, Seung-Sic
    • Journal of the Korea Concrete Institute
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    • v.20 no.4
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    • pp.423-430
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    • 2008
  • VES-LMC (very-early strength latex-modified concrete) has been widely used as repair material for bridge deck overlay or rehabilitation, because the overlaid or repaired could be opened to the traffic after 3 hours of curing. Although the field performance of VES-LMC generally indicates that it has an excellent bonding to the substrate and shows a long term performance, little quantitative data or research results have been presented in the literature on structural studies. The purpose of this study was to investigate the flexural behavior, interfacial performance, crack propagation, and strengthen effect of RC beam overlaid or repaired by VES-LMC through the 4-point flexural loading test. Two different types of RC beam were fabricated for repair and rehabilitation types. The test result showed that the strengthen effect, in term of flexural stiffness, increases as the depth of repair or overlay increases. More than 40% of stiffness was improved when the depth of repair was up to steel position. However, there was a little difference between 80 mm and 120 mm repaired beam. This means the repair depth must be considered. The interfacial behavior data showed that the repaired or overlaid beams had a little relative displacement. This means that two materials behave comparatively acting together. However, there were two specimens which had large displacement at the interface, because of poor bond strength. This suggested that interface treatment is one of the most important jobs in composite beams.

Dispute Issues and Improvement of Inter-layer Joints in Apartment Houses (공동주택 층간이음부의 분쟁 쟁점 및 개선 방안)

  • Bang, Hong-Soon;Bae, In-ho;Kim, Ok-Kyue
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.2
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    • pp.129-139
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    • 2021
  • Recent rise in the supply rate of new public apartment houses leads to an increasement in disputes regarding the construction quality of the apartments between the residents and the construction companies. According to the dispute cases filed for claiming the collective defect repair fees, inter-layer concrete joints turned out to be the most frequently disputed item. For this reason, this study selects the inter-layer concrete joints to further analyze the primary causes and details of each dispute case. From the results of this study, three primary causes of the disputes are found, which are 1) the absence of standard specifications for construction quality control and management after construction; 2) the absence of established standards for repair when construction defects are found; and 3) the fact that the court grants generous compensation for disputes concerning the apartment houses. In order to prevent construction defects in inter-layer concrete joints, this study provides three suggestions including 1) the current standard specifications for inter-layer concrete joints should be further specified by the Ministry of Land, Infrastructure and Transport; 2) a construction defect should be judged according to the compliance to the standard specifications; and 3) a clear and institutional protocol needs to be established for defect repair in cases that new public apartment houses have been judged to have defects.

Performance Appraisal of the Ceramic Metal Resin Paints for Waterproof and Anti-Corrosion to Improve the Property of Concrete Structure (콘크리트 구조물의 표층부 내구성 증진을 위한 세라믹 메탈계 방수$\cdot$방식재 도료의 성능 평가 연구)

  • Jun Byung-Hun;Kim Jin-Sung;Kang Hyo-Jin;Oh Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.05a
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    • pp.113-117
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    • 2005
  • The ceramic metal resin paints for waterproof and anti corrosion is not long history in development of materials even many actual result. So far, no standard have been given to construction and maintenance method, Quality and property, it is real state that cannot afford to proper quality control in job site or production. This study has been test for the ceramic metal resin paints for water and anti corrosion, as the result, it have proper performance of job site and mechanical performance of compare to other existing. In particular, tensile strength indicates more high about $14.1N/mm^2$ than epoxy resin paints, and in elongation per unit length is more high It is shows having better adhesive strength than epoxy resin paint for crack on the concrete structure. Moreover, The ceramic metal paint for water and corrosion proofing have to have main performance is watertightness and resistance for external impact, chloride ion permeation, drinkable water elution.

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Structural Analysis of Underground Parking Garage Under Vehicle Load (지하주차장 차량하중에 따른 구조체의 영향분석)

  • Kim, Young-Jin;Lee, Bum-Sick;Choi, Dong-Sub;Oh, Hyo-Keon;Kang, Chang-Bum
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.4 no.4
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    • pp.22-29
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    • 2013
  • Accumulation of more than 20,000,000 vehicles since the establishment of the quality of life and economic development needs several parking lots and cause crack problem in Korea. Related structures in large cities due to the lack of parking garage attached to secure underground parking structures are actively being built, and the basement parking lot will continue to increase more stories and the trend is expected to be larger. But so far, construction of the underground parking structure is related to a number of problems, including cracks in the structure. Therefore, in this study, repair, reinforcement and a few non-economic losses in the current design criteria are presented. The review of the structure used to current design criteria is to minimize crack and maximize usability.

Strengthening of reinforced concrete beams subjected to torsion with UHPFC composites

  • Mohammed, Thaer Jasim;Abu Bakar, B.H.;Bunnori, N. Muhamad
    • Structural Engineering and Mechanics
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    • v.56 no.1
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    • pp.123-136
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    • 2015
  • The proposed techniques to repair concrete members such as steel plates, fiber-reinforced polymers or concrete have important deficiencies in adherence and durability. The use of ultra high performance fiber concrete (UHPFC) can overtake effectively these problems. In this paper, the possibility of using UHPFC to strengthen reinforced concrete beams under torsion is investigated. Seven specimens of concrete beams reinforced with longitudinal and transverse reinforcements. One of these beams consider as control specimen while the others was strengthened by UHPFC on four, three, and two sides. This study includes experimental results of all beams with different types of configurations and thickness of UHPFC. As well as, finite element analysis was conducted in tandem with experimental test. Results reveal the effectiveness of the proposed technique at cracking and ultimate torque for different beam strengthening configurations, torque - twist graphs and crack patterns. The UHPFC can generally be used as an effective external torsional reinforcement for RC beams. It was noted that the behavior of the beams strengthen with UHPFC are better than the control beams. This increase was proportional to the retrofitted beam sides. The use of UHPFC had effect in delaying the growth of crack formation. The finite element analysis is reasonably agreement with the experimental data.