• Title/Summary/Keyword: Crack reduction

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A study on the fatique characteristics of shot peened welded joints for the rolling stock (쇼트피닝한 철도 차량용 알루미늄합금의 용접부 피로특성에 관한 연구)

  • Kim Jong-Ho;Lee Dong-Sun;Jin Chang-Su;Lee Tae-keun;Cheong Seong-Kyun
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.1083-1088
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    • 2005
  • As the industrial society develops rapidly, the weight reduction and high strength are demanded gradually. In case of the welded joint for the rolling stock which receives the repeat load, the structural failure can occur easily. However, if the shot peening technique is applied, the durability and the fatigue characteristics of the rolling stock will be improved because the hardness increases and the residual stress is induced. In this study, the fatigue characteristics of shot peened welled joints for the rolling stock was investigated. The crack initiation was examined and hardness was also evaluated. the results show that the fatigue characteristics of welded joints was improved.

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Design of Spot Weld Based on the Durability Influence Index and the DOE Analysis (점용접부 내구 영향도 지수와 실험 계획법을 이용한 자동차 부품 점용접 설계)

  • Choi, Noo-Ri;Ju, Byeong-Hyeon;Park, Jung-Min;Eom, Jae-Sung;Byun, Hyung-Bai;Kim, Dong-Seok;Lee, Byung-Chai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1142-1147
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    • 2006
  • A practical method for reducing the number of spot welds in automotive structures considering fatigue crack initiation life is suggested. At first, an influence index for the durability and the fatigue life of a spot weld itself is defined and then taken as the main effect of the DOE analysis. Spot welds that can be removed without serious reduction of durability through numerical experiments are selected by the results of DOE. The proposed method was applied to the shock tower and LCA(lower control arm) structure of a vehicle, which are important components in durability-related point of view.

Elaboration of (Steel/Cemented Carbide) Multimaterial by Powder Metallurgy

  • Pascal, Celine;Chaix, Jean-Marc;Dutt, Ankur;Lay, Sabine;Allibert, Colette H.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.291-292
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    • 2006
  • A steel/cemented carbide couple is selected to generate a tough/hard two layers material. Sintering temperature and composition are deduced from phase equilibria, and experimental studies are used to determine optimal conditions. Liquid migration from the hard layer to the tough one is observed. Microstructure evolution during sintering of the tough material (TEM, SEM, image analysis) evidences coupled mechanisms of pore reduction and WC dissolution. Liquid migration, as well as interface crack formation due to differential densification are limited by suitable temperature and time conditions.

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Efforts of Specimen Sizes on Crack Opening Displacement (COD) for Submerged Arc Weldments of Fine Grained Steel (미세립강 잠호 용접부의 COD에 미치는 시편 크기의 영향)

  • 윤중근;김대훈;김문일
    • Journal of Welding and Joining
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    • v.1 no.2
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    • pp.53-60
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    • 1983
  • COD test based on fracture mechanics concept was used in this study to evaluate the fracture toughness quantitatively. Effects of specimen sizes on critical COD value for ABS EH 36 steel and its submerged arc weldments, and the variation of critical COD value depending on metallurgical/mechanical heterogeneities caused by weld thermal cycles were investigated. Experiment was performed by using specimens made from base metal and submerged arc weldments according to BS 5762. Obtained results are summarized as follows; 1) Critical COD value for base metal decreases with increasing thickness of specimen. On hand, as the reduction ratio of critical COD decreases with increasing specimen thickness, critical COD value becomes constant above a thickness of specimen. 2) Critical COD value for weldment decreases with increasing thickness of specimen and was also affected by metallurgical states of base metal. 3) Size effects for weldment was greater at the hardened region. 4) Critical COD value was affected by microstructural change due to weld thermal cycles in weldments; that is, accicular ferrite formation is favorable for increasing of COD value.

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Model and Method for Post-Failure Analysis of Composite Structure (복합재 구조물의 초기파손후의 거동묘사를 위한 모델과 해석방법)

  • 김용완;황창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.3
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    • pp.506-513
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    • 1992
  • 본 연구에서는 복합재 구조물에 대하여 유한요소해석법에 현상학적 모델인 전 단지연해석을 도입하여 강성저하와 모재파손을 예측하고 변형률을 매개변수로 한 Wei- bull 함수를 섬유파손해석에 도입하여 초기파손후의 거동을 묘사하고자 한다. 그리 고 면내전단하중이 작용하는 경우에 대해 전단지연해석을 수행할 수 있도록 모델링을 확장했다. 모재균열의 존재로 인한 단층의 강성변화는 실험으로 측정이 불가능하므 로 유한요소해석을 수행하여 비교하였다. 이 모델로부터 전단강성의 저하를 평가하 는 방법을 사용하였으며, 모재파손의 밀도 예측도 평균변형률 개념으로 전단효과를 고 려할 수 있도록 수정하였다. 그리고 초기파손후의 거동을 점진적으로 해석하기 위해 비선형 유한요소프그램을 작성하고, 상기의 모델을 도입하여 초기파손후의 거동을 보 다 정확히 묘사할 수 있는 방법을 제시하고 예로서 평시편에 대해 해석하고 실험치 및 타방법의 결과와 비교하였다.

Fatigue Characteristics of Laser Welding Part for TB (TB용 레이저 용접부의 피로 특성)

  • Oh, Jong-Chul;Han, Moon-Sik;Seo, Jung;Lee, Je-Hoon
    • Laser Solutions
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    • v.5 no.2
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    • pp.23-29
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    • 2002
  • As automotive manufacturers have taken a growing more interest in tailored sheet metals for improving the rigidity, weight reduction, crash durability, and cost saving application of the tailored sheet metals to automotive bodies has been resently increased greatly. In this study, we investigated the characteristics of fatigue crack initiation behavior of laser welded sheet use for vehicle body panel. We experimented three types of specimens which were machined of the same base metal : one is 1.4㎜ thick, another is 1.6㎜ thick, the others is laser welded of the 1.4mm thick specimen and 1.6㎜ thick specimen. The results indicated that laser welded metal (1.4+1.6㎜) is the best one for fatigue strength and fatigue life.

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Experimental investigation of mechanical and microstructural properties of concrete containing modified nano-Graphene Oxide

  • Maryam Ashouri;Ehsanollah Zeighami;Alireza Azarioon;Seyyed Mohammad Mirhosseini;Sattar Ebrahimi Yonesi
    • Advances in nano research
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    • v.16 no.5
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    • pp.435-444
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    • 2024
  • Microscopic defects within the microstructure of hardened cement paste are the main source of weakness in concrete. As a solution, nano-graphene oxide (GO) can be employed to improve the cement paste microstructure. However, there is a number of disadvantages, e.g., fluidity reduction and non-uniform dispersion. The present study sought to modify GO by fabricating a copolymer (PSGO) in a novel process to exploit the advantages of nano-GO while minimizing its disadvantages. Using 0.03wt% copolymerled to 38.8% higher tensile strength, 29.3% higher compressive strength and 25% higher workability. The SEM images revealed that GO and modified GO enhanced concrete by secondary hydration and bonding with C-S-H, creating a firm, integrated, and foil-like structure, and reducing the crack size and depth.

Finite Element Simulation of Fracture Toughness Test (파괴인성시험의 유한요소 시뮬레이션)

  • Chu, Seok Jae;Liu, Conghao
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.491-496
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    • 2013
  • Finite element simulations of tensile tests were performed to determine the equivalent stress - equivalent plastic strain curves, critical equivalent stresses, and critical equivalent plastic strains. Then, the curves were used as inputs to finite element simulations of fracture toughness tests to determine the plane strain fracture toughness. The critical COD was taken as the COD when the equivalent plastic strain at the crack tip reached a critical value, and it was used as a crack growth criterion. The relationship between the critical COD and the critical equivalent plastic strain or the reduction of area was found. The relationship between the plane strain fracture toughness and the product of the critical equivalent stress and the critical equivalent plastic strain was also found.

Milling Characteristics of Vertical Small Scale Milling Machine for the Rough Rice -Optimum design conditions of main spindle speed, ceramic coating length of roller and feed screw pitch- (수직형 소형정미기의 벼 도정 특성 -주축회전수, 롤러의 세라믹코팅길이, 이송스크루 피치의 최적 설계조건에 대하여-)

  • 연광석;한충수;조성찬
    • Journal of Biosystems Engineering
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    • v.26 no.2
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    • pp.177-188
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    • 2001
  • This research was carried out to examine the optimum design conditions of a vertical small-scale milling machine where the rough rice is processed directly into the white rice in one pass. Effects of the main spindle speed, feed screw pitch and ceramic coating length of the roller on various milling characteristics such as white rice processing capacity, electric energy consumption, rice temperature increase, broken rice ratio, moisture reduction, outlet force and crack ratio increase were studied. The results are as follows. 1. The maximum white rice processing capacity and the lowest crack ratio increase, were obtained from a machine with specification: main spindle speed of 970rpm having a feed screw pitch of 19㎜. 2. The minimum electric energy consumption was obtained with the main spindle speeds of 900 and 970rpm respectively having a feed screw pitch of 19㎜. 3. The rice temperature was increased as the feed screw pitch decreased and the main spindle speed increased. 4. Broken rice ratio was relatively low with the range of 0.8∼1.3%. 5. Moisture content loss was with the range of 0.05∼0.4%. 6. The highest outlet force was 0.72kg$\_$f/ with 900rpm of the main spindle speed and 19㎜ of the feed screw pitch and the lowest outlet force was 0.18∼0.34kg$\_$f/ with 970rpm of the main spindle speed and 16㎜ of the feed screw pitch. 7. The optimum design conditions for the vertical small-scale milling machine were obtained at 970rpm of the main spindle speed, 19㎜ of the feed screw pitch and 20㎜ of the ceramics coating length.

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Investigation on the Conservation Environment for the Shelter of Stone Cultural Properties (I)-Focused on the Standing Stone Buddhist Triad in Bae-ri, Gyeongju and Rock-carved Triad Buddha in Seosan (석조문화재 보호각의 보존환경 연구(I)-경주배리석불입상, 서산마애삼존불상을 중심으로)

  • Hong, Jung-Ki;Eom, Doo-Sung;Chung, Young-Jae;Masayuki Morii
    • 보존과학연구
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    • s.26
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    • pp.141-164
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    • 2005
  • Most of the stone cultural properties is exposed to the weathering factor(rain, windetc.), so the shelter is constructed for reduction of its direct effect. But the shelter is indicated some problems that inharmoniousness of the surroundings, in section disturbance for insufficiency of light, the loss about the value of cultural properties and so on. So we have investigated on environmental condition (temperature, relative humidity, wind etc.) at the Standing Stone Buddhist Triad in Bae-ri, Gyeongju and Rock-carved Triad Buddha in Seosan because check the effect of the shelter. As the result, the Standing Stone Buddhist Triad in Bae-ri, Gyeongju is located a pine wood and a lot of bamboo grow naturally in nearing. Environmental difference on inside and outside of the shelter is not found because opened on all sides. But there is so dim for the direction of the sunlight that can't see the Standing Stone Buddhist. The base rock of Rock-carved Triad Buddha in Seosan well develop with crack and break, and the vegetation(trees, moss, lichen etc.) grow naturally in surroundings. Environmental difference on inside and outside of the shelter is found because closed on all sides and opened the front gate only inspection time. Inside of the shelter was too calm(air-velocity not detected) and humid(over 75%RH). Also the surface is occurred the dew(at 2-4 pm) and the efflorescence for effect of the water(rain, dew etc.). Besides the head of the central Buddhist is so dangerous for crack.

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