• Title/Summary/Keyword: Crack Position

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Acoustic Nonlinear Characteristics of Ultrasonic Wave Reflected at Contact Interfaces (접촉계면 반사 초음파의 음향 비선형 특성)

  • Park, Byung-Jun;Lee, Tae-Hun;Kim, Chung-Seok;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.40-46
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    • 2011
  • In the field application of the conventional acoustic nonlinear technique using through transmission of bulk waves to evaluate the contact acoustic nonlinearity(CAN) in solid-solid contact interfaces like as in the closed crack, it has difficulty to access inner position for attaching the pulsing or receiving transducer. In the present study, a new reflection technique has been suggested to measure the acoustic nonlinearity in solid-solid contact interfaces, which uses both of pulsing and receiving transducers on the same side of target and so that it will be very useful for the field application. For this, based on the linear and the nonlinear contact stiffness estimated by the power-model of the contacting pressure, the nonlinear parameter of the reflected ultrasonic wave at the interfaces has been theoretically calculated. Experimental results in contact interfaces of A1606l-T6 alloy specimens with loading pressure showed good agreement with the theoretical predictions, which proves the validity of the suggested reflection mode technique.

Welding process for manufacturing of Nuclear power main components (원자력 발전 주기기 제작에 적용되는 용접공정)

  • Jung, In-Chul;Kim, Yong-Jae;Shim, Deog-Nam
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.43-46
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    • 2010
  • As the nuclear power plant has been constructed continuously for several decades in Korea, the welding technology for components manufacturing and installation has been improved largely. Standardization for weld test and qualification was also established systematically according to the concerned code. The welding for the main components requires the high reliability to keep the constant quality level, which means the repeatability of weld quality. Therefore the weld process qualified by thorough test and evaluation is able to be applied for manufacturing. Narrow gap SAW and GTAW process are usually applied for girth seam welding of pressure vessel like Reactor vessel, steam generator, and etc. For the surface cladding with stainless steel and Inconel material, strip welding process is mainly used. Inside cladding of nozzles is additionally applied with Hot wire GTAW and semi-auto welding process. Especially the weld joint having elliptical weld line on curved surface needs a specialized weld system which is automatically rotating with adjusting position of the head torch. The small sized pipe, tube, and internal parts of reactor vessel requests precise weld processes like an automatic GTAW and electron beam welding. Welding of dissimilar materials including Inconel690 material has high possibility of weld defects like a lack of fusion, various types of crack. To avoid these kinds of problem, optimum weld parameters and sequence should be set up through the many tests. As the life extension of nuclear power plant is general trend, weld technologies having higher reliability is required gradually. More development of specialized welding systems, weld part analysis and evaluation, and life prediction for main components should be taken into a consideration extensively.

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'Comb-Structure' Model for the Shear Analysis of Partially Prestressed Concrete Beams (부분(部分) 프리스트레스트 콘크리트 들보의 전단해석을 위한 '빗 구조' 모델)

  • Kang, Won Ho
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.12 no.2
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    • pp.1-10
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    • 1992
  • In this study, the 'Comb-structure' model which has been developed from truss analogy is modified in order to be applied to the shear analysis of partially prestressed concrete members. The proposed 'Comb-structure' model is modified so that the position, the slope of concrete compressive chord and the slope of concrete diagonal strut may change according to the magnitude of loads and prestress. For the proposed mechanical model, non-linear beam and truss elements are used. By modifying the 'Compression-Field' theory, the equation to determine the slope angle of concrete diagonal strut can be induced. The anaysis results by the proposed 'Comb-structure' model are compared with the experimental results and validity of model is examined. It shows that the the result of 'Comb-structure' analysis lies between that of the modified M$\ddot{o}$rsch theory and classical M$\ddot{o}$rsch theory, and close to the measured value after cracking. The deflection of the beam and the stress of stirrup show good agreement, so it can be concluded that the proposed 'Comb-structure' analysis model explains the shear behavior of partially prestressed concrte beams after crack initiation.

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Study on the Convergent Life Evaluation due to the Bumper Configuration of Multipurpose Vehicle (다목적차량의 범퍼형상에 따른 융합적 수명평가에 관한 연구)

  • Lee, Jung-Ho;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.6 no.5
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    • pp.85-90
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    • 2015
  • In this study, the life evaluation due to the structural configuration of bumper attached at the front side of ATV vehicle is studied on the basis of fatigue analysis. As the purpose of this study, the characteristic of bumper exposed on the repetitive loading condition like the vibration is understood. The position of crack happened at the fatigue situation is grasped in advance and complemented in advance. It is considered that the multipurpose vehicle is designed to not be driven on the paved general road but the rough road like the unpaved load. And the weak part of bumper is understood through the study of life evaluation on this driving environment. The durability can be improved by doing the safe design of automotive bumper on the basis of the analysis result. And it is possible to be grafted onto the convergence technique at design and show the esthetic sense.

Behavior Analysis of Ultra-Thin Whitetopping in Field (얇은 콘크리트 덧씌우기 포장의 거동 평가)

  • Kang, Jang-Hwan;Jang, Jin-Yen;Koo, Han-Mo;Cho, Yoon-Ho
    • International Journal of Highway Engineering
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    • v.6 no.1 s.19
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    • pp.25-36
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    • 2004
  • The total length of paved roads in Korea is 67,265 Km, and among these roads, about 40% of the national highways and 98% of local roads are paved with asphalt concrete. The major distress to asphalt pavement is rutting and fatigue crack. The permanent deformation including rutting accounts for about 75% of this distress. UTW(Ultra-Thin Whitetopping), which is known for its high-quality performance in asphalt pavement with rutting and cracking, seems to reduce maintenance costs significantly if it is used as the maintenance/repair method for domestic asphalt pavement. In the research, static load test was conducted to establish a behavior of Whitetopping under traffic and environmental condition. It showed that the effect of the thickness of the concrete layer and the temperature change was significant. In addition, the tensile strain as the wheel load position was close to interior and edge of concrete slab were increased up to 75% of maximum tensile strain. It showed that joint spacing must be considered in UTW design procedure.

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A Study on the Blanking Characteristic of Anti- Vibration Sheet Metal (제진 강판의 블랭킹가공 특성에 관한 연구)

  • Lee K. B.;Lee Y. G.;Kim J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.08a
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    • pp.29-34
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    • 2003
  • In order to study the shearing characteristics of anti-vibration sheet metal which has been bonded by resin, a blanking die of 40.02mm was manufactured to blank a material and it is used to reduce vibrational noise. The variables employed in this study were 1) Clearance 2) types of stripper plate, and 3) types of the die design technique. These variables were used to study the effects on burr height, diameter of product, and camber height. Lastly, the effect of the position of the rubber during blanking was observed. In the case of burr height from experimental investigation, the push-back die, combined with a movable stripper plate, resulted in the concentration of additional pressure between the cutting edges, meaning the crack initiation was delayed. This result was not affected by lubrication, although appropriate lubrication is preferred to enable a longer lasting die in terms of wear, which results from the presence of adhesive as the sheet metal is blanked. In the comparison of diameter measurement, the push-back die, combined with the back pressure from the knock-out plate showed a favorable precision. The use of the push back die with a fixed stripper plate, with a $4.5\%$ clearance, showed better accuracy in the diameter measurement. For comparing camber height, the push back die resulted in less cambering than the drop-through die. Also, the larger the clearance, the greater was the camber height. Considering experimental results, the shearing of anti-vibrational sheet metal is best achieved when the rubber is laying on the top, blanked with a fixed-stripper plate in a push-back die, with a $4.5\%$ clearance.

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A Study on the Pattern of Tunnel Collapse in Weathered Rockmass (풍화파쇄대에서 발생하는 터널 붕락 유형 연구)

  • Kim, Nagyoung;Park, Youngho;Shim, Jaewon;Park, Yongseok
    • Journal of the Korean GEO-environmental Society
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    • v.10 no.1
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    • pp.55-61
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    • 2009
  • Recently, highway tunnel construction has rapidly been increased due to the limited ground usage and geographical characteristic in Korea, i.e. Korea consists of 70% mountains. In this paper, it was analyzed tunnel collapse patterns in the weathered rockmass. Recent tunnel collapse pattern is quite different from that of past ten years. Tunnels in past years have been collapsed at shallow valley area because of shear strength decrease after heavy rain. Tunnels, which have been constructed recently, were collapsed at even the deeper ground position after primary support. Also in the case that proper reinforcement was not applied, it caused excessive crack at shotcrete and local collapse near tunnel face. In this paper, it was analysed the cause of the recent tunnel collapses and proper reinforcement for the collapsed tunnels.

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Development of an Effective Defect Classification System for Inspection of QFN Semiconductor Packages (QFN 반도체 패키지의 외형 결함 검사를 위한 효과적인 결함 분류 시스템 개발)

  • Kim, Hyo-Jun;Lee, Jung-Seob;Joo, Hyo-Nam;Kim, Joon-Seek
    • Journal of the Institute of Convergence Signal Processing
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    • v.10 no.2
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    • pp.120-126
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    • 2009
  • There are many different types of surface defects on semiconductor Integrated Chips (IC's) caused by various factors during manufacturing process, such as cracks, foreign materials, chip-outs, chips, and voids. These defects must be detected and classified by an inspection system for productivity improvement and effective process control. Among defects, in particular, foreign materials and chips are the most difficult ones to classify accurately. A vision system composed of a carefully designed optical system and a processing algorithm is proposed to detect and classify the defects on QFN(Quad Flat No-leads) packages. The processing algorithm uses features derived from the defect's position and brightness value in the Maximum Likelihood classifier and the optical system is designed to effectively extract the features used in the classifier. In experiments we confirm that this method gives more effective result in classifying foreign materials and chips.

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An exploratory study of stress wave communication in concrete structures

  • Ji, Qing;Ho, Michael;Zheng, Rong;Ding, Zhi;Song, Gangbing
    • Smart Structures and Systems
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    • v.15 no.1
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    • pp.135-150
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    • 2015
  • Large concrete structures are prone to cracks and damages over time from human usage, weathers, and other environmental attacks such as flood, earthquakes, and hurricanes. The health of the concrete structures should be monitored regularly to ensure safety. A reliable method of real time communications can facilitate more frequent structural health monitoring (SHM) updates from hard to reach positions, enabling crack detections of embedded concrete structures as they occur to avoid catastrophic failures. By implementing an unconventional mode of communication that utilizes guided stress waves traveling along the concrete structure itself, we may be able to free structural health monitoring from costly (re-)installation of communication wires. In stress-wave communications, piezoelectric transducers can act as actuators and sensors to send and receive modulated signals carrying concrete status information. The new generation of lead zirconate titanate (PZT) based smart aggregates cause multipath propagation in the homogeneous concrete channel, which presents both an opportunity and a challenge for multiple sensors communication. We propose a time reversal based pulse position modulation (TR-PPM) communication for stress wave communication within the concrete structure to combat multipath channel dispersion. Experimental results demonstrate successful transmission and recovery of TR-PPM using stress waves. Compared with PPM, we can achieve higher data rate and longer link distance via TR-PPM. Furthermore, TR-PPM remains effective under low signal-to-noise (SNR) ratio. This work also lays the foundation for implementing multiple-input multiple-output (MIMO) stress wave communication networks in concrete channels.

A Study on the Strength Characteristics and Rebound Ratio with Respect to Injection Pressure of Shotcrete (숏크리트의 강도 특성과 분사압력에 대한 리바운드율 연구)

  • Jeon, Jun Tai;Moon, In Gi;Lee, Yang Kyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.1
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    • pp.115-122
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    • 2019
  • Steel Fiber Reinforced Wet-type Shotcrete improves the quality and stabilizes the tunnel by increasing the shear strength of the natural ground by constructing the concrete which attaches the fresh concrete to the predetermined position from the nozzle. The Steel Fiber Reinforced Wet-type Shotcrete improves and reinforces the strength and dynamic behavior characteristics of concrete to suppress the generation and growth of local cracks by increasing the tensile resistance ability. In addition, Steel Fiber Reinforced Wet-type Shotcrete is a shotcrete that improves tensile strength, bending strength, and crack resistance by dispersing discontinuous short steel fibers evenly in concrete. In this study, compressive strength test and bending strength test of shotcrete of NATM tunnel were measured and rebound reduction rate was measured by varying shotcrete putting pressure to 900 RPM, 1,000 RPM, and 1,100 RPM. Therefore, the data that can be applied to domestic NATM tunnel construction are presented.