• Title/Summary/Keyword: Crack Measurement

Search Result 434, Processing Time 0.022 seconds

Adhesive Behaviors of the Aluminum Alloy-Based CrN and TiN Coating Films for Ocean Plant

  • Murakami, Ri-Ichi;Yahya, Syed Qamma Bin
    • International Journal of Ocean System Engineering
    • /
    • v.2 no.2
    • /
    • pp.106-115
    • /
    • 2012
  • In the present study, TiN and CrN films were coated by arc ion plating equipment onto aluminum alloy substrate, A2024. The film thickness was about 4.65 ${\mu}m$. TiN and CrN films were analyzed by X-ray diffraction and energy dispersive X-ray equipments. The Young's modulus and the micro-Vickers hardness of aluminum substrate were modified by the ceramic film coatings. The difference in Young's modulus between substrate and coating film would affect on the wear resistance. The critical load, Lc, was 75.8 N for TiN and 85.5 N for CrN. It indicated from the observation of optical micrographs for TiN and CrN films that lots of cracks widely propagated toward the both sides of scratch track in the early stage of MODE I. TiN film began to delaminate completely at MODE II stage. The substrate was finally glittered at MODE III stage. For CrN film, a few crack can be observed at MODE I stage. The delamination of film was not still occurred at MODE II and then was happened at MODE III. This agrees with critical load measurement which the adhesive strength was greater for CrN film than for TiN film. Consequently, it was difficult for CrN to delaminate because the adhesive strength was excellent against Al substrate. The wear process, which the film adheres and the ball transfers, could be enhanced because of the increase in loading. The wear weight of ball was less for CrN than for TiN. This means that the wear damage of ball was greater for TiN than for CrN film. It is also obvious that it was difficult to delaminate because the CrN coating film has high toughness. The coefficient of friction was less for CrN coating film than for TiN film.

Microstructure, Hardness, and Fracture Toughness of Surface Composites Fabricated by High-Energy Electron-Beam Irradiation of Fe-Based Metamorphic Alloy Powders and VC Powders (철계 반비정질 합금 분말과 VC 분말을 고에너지 전자빔으로 투사하여 제조된 표면복합재료의 미세조직, 경도, 파괴인성)

  • Nam, Duk-Hyun;Do, Junghyun;Lee, Sunghak
    • Korean Journal of Metals and Materials
    • /
    • v.46 no.10
    • /
    • pp.634-645
    • /
    • 2008
  • In this study, surface composites were fabricated with Fe-based amorphous alloy powders and VC powders by high-energy electron beam irradiation, and the correlation of their microstructure with hardness and fracture toughness was investigated. Mixture of Fe-based metamorphic powders and VC powders were deposited on a plain carbon steel substrate, and then electron beam was irradiated on these powders without flux to fabricate surface composites. The composite layers of 1.3~1.8 mm in thickness were homogeneously formed without defects and contained a large amount (up to 47 vol.%) of hard $Cr_2B$ and $V_8C_7$ crystalline particles precipitated in the solidification cell region and austenite matrix, respectively. The hardness of the surface composites was directly influenced by hard $Cr_2B$ and $V_8C_7$ particles, and thus was about 2 to 4 times greater than that of the steel substrate. Observation of the microfracture process and measurement of fracture toughness of the surface composites indicated that the fracture toughness increased with increasing additional volume fraction of $V_8C_7$ particles because $V_8C_7$ particles effectively played a role in blocking the crack propagation along the solidification cell region heavily populated with $Cr_2B$ particles. Particularly in the surface composite fabricated with Fe-based metamorphic powders and 30 % of VC powders, the hardness and fracture toughness were twice higher than those of the surface composite fabricated without mixing of VC powders.

An Experimental Study on Engineering Properties of Self-healing Mortar according to PCC(Powder Compacted Capsule) Size and Mixing Ratio (PCC(Powder Compacted Capsule) 크기 및 혼입율에 따른 자기치유 모르타르의 공학적 특성에 관한 실험적 연구)

  • Jae-In, Lee;Chae-Young, Kim;Se-Jin, Choi
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.10 no.4
    • /
    • pp.514-522
    • /
    • 2022
  • In this study, as part of a study to improve the self-healing performance of concrete structures by applying self-healing capsules made of cementitious materials to cement composite materials, the engineering characteristics of mortars according to PCC(Powder Compacted Capsule) size and mixing ratio were compared and analyzed. For this, fluidity, compressive strength, reload test, carbonation, ultrasonic velocity, and water permeability characteristics were measured according to PCC size and mixing ratio of mortar. As a result of the measurement, the fluidity and compressive strength increased as the mixing ratio of PCC increased, and in the case of the load reload test, the healing ratio increased as the mixing ratio of PCC increased in the 03PC formulation. In the case of water permeability test, it was found that when PCC was used, the reduction ratio of water flow was up to 35 % higher than that of Plain, and when PCC with a size of 0.3 to 0.6 mm was mixed with 15 %, it was found to be effective in improving the crack healing ratio of the mortar.

Measurement of Tensile and Bending Properties of Nanohoneycomb Structures (나노허니컴 구조물의 인장 및 굽힘 물성 측정)

  • Jeon, Ji-Hoon;Choi, Duk-Hyun;Lee, Pyung-Soo;Lee, Kun-Hong;Park, Hyun-Chul;Hwang, Woon-Bong
    • Composites Research
    • /
    • v.19 no.6
    • /
    • pp.23-31
    • /
    • 2006
  • We measured mechanical properties, including Young's modulus, effective bending modulus and nominal fracture strength of nanohoneycomb structures using an Atomic Force Microscope(AFM) and a Nano-Universal Testing Machine(UTM). Anodic aluminum oxide(AAO) films are well suited as nanohoneycomb structures because of the simple fabrication process, high aspect ratio, self-ordered hexagonal pore structure, and simple control of pore dimensions. Bending tests were carried out for cantilever structures by pressing AFM tips, and the results were compared with three-point bending tests and tensile tests using a Nano-UTM. One side of the AAO films is clogged by harrier layers, and looks like a face material of conventional sandwich structures. Analysis of this layer showed that it did not influence the bending rigidity, and was just a crack tip. The present results can act as a design guideline in applications of nanohoneycomb structures.

Development of Profile Technique for Steam Generator Tubes in Nuclear Power Plants Using $8{\times}1$ Multi-Array Eddy Current Probe ($8{\times}1$ 다중코일 와전류탐촉자를 이용한 원전 증기발생기 전열관 단면형상검사 기법 개발)

  • Nam, Min-Woo;Lee, Hee-Jong;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.28 no.2
    • /
    • pp.184-190
    • /
    • 2008
  • Various ECT techniques have been applied basically to assess the integrity of steam generator tithing in nuclear power plant. Among these techniques, the bobbin probe technique is applied generally to examine the volumetric flaws such as a crack-like defect and wear which is generally occurred on steam generator tubing, and additionally MRPC probe is used to examine closely tile top of tubesheet and bending regions due to the high possibility of cracking. Dent and bulge also may be formed on tube during installation process and operation of steam generator, but the dent and bulge indications greater than specific size criteria are recorded on examination report because these indications are not considered as flaw. These indications can be easily detected with bobbin probe and approximately sized with profile bobbin probe, but the size and shape can not be accurately verified. Accordingly, in this study, the $8{\times}1$ multi-array EC probe was designed to increase the measurement accuracy of the sectional profiling EC testing of tube. As a result, we would like to propose the application of $8{\times}1$ multi-array EC probe for the measurement of size and shape of profile change on steam generator tube in OPR-1000 nuclear power plant.

Thickness Evaluation of the Aluminum Using Pulsed Eddy Current (펄스 와전류를 이용한 알루미늄 두께 평가)

  • Lee, Jeong-Ki;Suh, Dong-Man;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.25 no.1
    • /
    • pp.15-19
    • /
    • 2005
  • Conventional eddy current testing has been used for the detection of the defect-like fatigue crack in the conductive materials, such as aluminum, which uses a sinusoidal signal with very narrow frequency bandwidth, Whereas, the pulsed eddy current method uses a pulse signal with a broad bandwidth. This can allow multi-frequency eddy current testing, and the penetration depth is greater than that of the conventional eddy current testing. In this work, a pulsed eddy current instrument was developed for evaluating the metal loss. The developed instrument was composed of the pulse generator generating the maximum square pulse voltage of 40V, an amplifier controlled up to 52dB, an A/D converter of 16 bit and the sampling frequency of 20 MHz, and an industrial personal computer operated by the Windows program. A pulsed eddy current probe was designed as a pancake type in which the sensing roil was located inside the driving roil. The output signals of the sensing roil increased rapidly wich the step pulse driving voltage かn off, and the latter part of the sensing coil output voltage decreased exponentially with time. The decrement value of the output signals increased as the thickness of the aluminum test piece increased.

A Study on Improving the Efficiency of Facility Safety Inspection Work Using Images (영상을 활용한 시설물 안전점검 작업 효율성 향상 방안 연구)

  • Jeon, Kyungsik;Kim, Jintae;Lee, Byoungkil
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
    • /
    • v.39 no.3
    • /
    • pp.179-186
    • /
    • 2021
  • In general, the daily safety inspection activities, which investigate damages in structures and measures the size of the damage, have been relied heavily on the visual inspection so far. Since the probe of the condition and performance of facilities by such personnel is often dependent on the subjective judgment of the investigator, the consistency and repeatability of the probing results may reduce. Particularly, damage located in a difficult-to-reach place depends mainly on experience with the naked eye, and an unsafe method using a ladder has mainly applied when necessary. Therefore, in this study, we tried to propose a way of using images that can reduce the deviation between safety inspection investigators, enhance objectivity, and improve the safety of workers. In this study, we have applied homographic transformation as a method of correcting the image. As a result of analyzing the size of the damage in the corrected image of the test subject, it confirms that the accuracy of measuring the magnitude of the damage can satisfy the target levels of 5.0mm and 0.005m2, the target accuracy levels. As a result of the field verification test to which the proposed image correction technique applied, the coefficient of variation of the crack length in the structure decreased from 5.4~7.0% to 0.072~0.12%, and that of the damaged area from 10.9% to 1.6%. It confirms that the measurement accuracy is improved. Therefore, it is expected that this study on the image utilization technique in safety inspection activities can increase the accuracy of damage measurement and improve the reliability of the safety inspection reports and exterior survey drawings.

A Study on the Evaluation Technique of Damage of Metal Matrix Composite Using X-Ray Fractography Method (X선 프렉토그래피기법을 이용한 금속복합재료의 피로손상 해석에 관한 연구)

  • Park, Young-Chul;Yun, Doo-Pyo;Park, Dong-Sung;Kim, Deug-Jin;Kim, Kwang-Young
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.18 no.3
    • /
    • pp.172-180
    • /
    • 1998
  • It is attempted to verify the Quantitative relationship between fracture mechanical parameters (${\Delta}K$, $K_{max}$) and X-ray parameters (residual stress, half-value breadth) of A12009-15v/o $SiC_w$ composite, and normalized SS41 steel. In this study, fatigue crack propagation test were carried out and X-ray diffraction was applied to fatigue fractured surface in order to investigate the change of residual stress and half-value breadth on fatigue fractured surface. And it is loaded prestrain to each tensile specimen, A12009-15v/o $SiC_w$ composite(0.3, 0.5, 1, 1.5, 2%) and normalized SS41 steel(0.63, 2.25, 7.50, 13.7, 20%), for investigating plastic strain rate using nondestructive measurement method. X-ray diffraction was applied to the prestrained tensile specimens in order to measure the change of residual stress and half-value breadth.

  • PDF

Electrical Behavior of the Circuit Screen-printed on Polyimide Substrate with Infrared Radiation Sintering Energy Source (열소결로 제작된 유연기판 인쇄회로의 전기적 거동)

  • Kim, Sang-Woo;Gam, Dong-Gun;Jung, Seung-Boo
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.24 no.3
    • /
    • pp.71-76
    • /
    • 2017
  • The electrical behavior and flexibility of the screen printed Ag circuits were investigated with infrared radiation sintering times and sintering temperatures. Electrical resistivity and radio frequency characteristics were evaluated by using the 4 point probe measurement and the network analyzer by using cascade's probe system, respectively. Electrical resistivity and radio frequency characteristics means that the direct current resistance and signal transmission properties of the printed Ag circuit. Flexibility of the screen printed Ag circuit was evaluated by measuring of electrical behavior during IPC sliding test. Failure mode of the Ag printed circuits was observed by using field emission scanning electron microscope and optical microscope. Electrical resistivity of the Ag circuits screen printed on Pl substrate was rapidly decreased with increasing sintering temperature and durations. The lowest electrical resistivity of Ag printed circuit was up to $3.8{\mu}{\Omega}{\cdot}cm$ at $250^{\circ}C$ for 45 min. The crack length arisen within the printed Ag circuit after $10{\times}10^4$ sliding numbers was 10 times longer than that of after $2.5{\times}10^4$ sliding numbers. Measured insertion loss and calculated insertion loss were in good agreements each other. Insertion loss of the printed Ag circuit was increased with increasing the number of sliding cycle.

The Effects of Self-Healing for Ternary Blended Cement in Tap-water and Sea-water (삼성분계 시멘트의 해수와 담수에서의 자기치유 효과)

  • Kim, Tae-Wan
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.20 no.6
    • /
    • pp.10-19
    • /
    • 2016
  • The objective of this study is to investigate the self-healing properties of ternary blended cement(TBC) paste made with OPC, GGBFS and FA. The influence of OPC-GGBFS-FA on the self-healing ability of ternary blended cement paste was researched by ultrasonic pulse velocity(UPV) measurement. The TBC paste with GGBFS-FA replacement ratios of 20%, 40% and 60% were prepared having a constant water-cementitious materials ratios os 0.5. The research focuses on behavior after 28days(after loading). Four-point bending tests are used to pre-cracked the prismatic specimens at 28days. For specimens (uncracked and cracked) submerged in tap-water and sea-water until 60days. According to the experimental results, the TBC paste system has self-healing ability increased when the fraction of GGBFS increased. Because GGBFS and FA continues to hydrate after 28days, it is likely that hydrated products from GGBFS and FA may modify microstructures, seal these cracks. From these results, it is clear that the crack in all samples experience self-healing and that this occurs mostly in the first 30days of submerging. Futhermore, most of the healing for both specimens of submerged in sea-water and tap-water occurred during the first 30days. Sea-water submerged specimens healed cracks as fast as those in tap-water. Differences in healing effects of submerged in sea-water and tap-water may be attributed to the presence of specific sea-water ions. Therefore, self-healing effects considered age-effects was more strong effect occurred mostly in the first 30days, and then gradually weaken.