• 제목/요약/키워드: Crack Measurement

검색결과 433건 처리시간 0.03초

화력 발전용 고압 로터강의 정하중 및 변동하중하의 고온 크립 균열전파 특성에 관한 연구 (A Study on the High Temperature Creep Crack Growth Properties for Steam Turbine Rotor Steel under Static and Cyclic Loading Condition)

  • 오세규;정순억
    • 한국해양공학회지
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    • 제5권2호
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    • pp.67-75
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    • 1991
  • The crack length measurements by electrical potential(EP) method for 1% Cr-Mo-V and 12%Cr steel of 0.5T-CT specimen were performed at $500^{\circ}C, 600^{\circ}C 700^{\circ}C$, and an applicability of stress intensity factor($K_I$), net section stress($\sigma_{net}$), $C^*$-ingegral and $C_t$ parameter was studied to measure creep crack growth rate(da/dt) with side groove and without side groove under static and cyclic loading condition. The experimental result could be summarized as follows: 1) Crack measurement by EP method was available and coincided with the Johnson, s analytical equation. 2) da/dt by $K_I$ and $\sigma_{net}$ was not adequate because of the wide scatter band according to load and temperature, but $C^*$-integral, except for transition region, was adequate. 3) $C_t$ parameter showed the best fitted line through total creep region without relating with both temperature and load condition. 4) Under the cyclic loading condition, $C_t$ parameter was proper to extimate da/dt. And it was shown that da/dt for 1% Cr-Mo V steel under the static condition(R=1) was 1.16 times faster than the case under cyclic loading(R=0), and for 12% Cr steel, 1.43 times.

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상수리나무와 자작나무 소재(素材)에 대한 Nitrocellulose Clear Lacquer 도막(塗膜)의 할열(割裂)에 관(關)한 연구(硏究) (Studies on the Cracking of Nitrocellulose Clear Lacquer Coasted Films on Solid Woods of Quercus acutissima and Betula platyphylla var. japonica)

  • 김현중;이필우
    • Journal of the Korean Wood Science and Technology
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    • 제17권1호
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    • pp.55-68
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    • 1989
  • This experiment was carried out to investigate the crack of coated Nitrocellulose Lacquer on flatand edge-grained boards of Quercus acutissima, ring-porous wood, and Betula platyphylla var. japonica, diffuse-porous wood, by variations of moisture contents at 7, 13 and 21%. Cold check system was used as an accelerating method for crack development, in which one cycle of the system consisted of 10 replications of each unit cycle, $60^{\circ}C$ for 4hr followdd by $-20^{\circ}C$ for 4hr. The analysis of Nitrocellulose Lacquer characteristics was made by means of water permeation measurement, F.T.I.R. spectroscopy, N.M.R. spectroscopy, gel permeation chromatography, gas chromatography, and D.S.C. The results obtained were as follows: 1. The number of cracks increased with the increasing moisture content of board. 2. The crack of coated film on flat-grained board was fewer in number than on edge-grained board. 3. The crack occurred in Quercus acutissima was more numerous on edge-grained board but less frequent on flat-grained board compared with that in Betula platyphylla var. japonica, respectively. 4. The cold crack vertically developed to the grain both in Quercus acutissima and Betula platyphylla var. japonica. 5. Water permeability in intermediate coated film was lower than in under and top coated film, but the difference was not confirmed between under and top coated film.

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ITO층의 두께에 따른 ITO/PET sheet의 변형거동 및 균열 형성 거동 (Influence of ITO Thickness on the Deformation and Cracking Behaviors of ITO/PET Sheets)

  • 김진열;홍순익
    • 한국재료학회지
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    • 제19권1호
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    • pp.1-6
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    • 2009
  • In this study, the stress-strain response and the cracking behaviors of ITO film on a PET substrate are investigated. The cracking behaviors of ITO thin films deposited on a thermoplastic semi-crystalline polymer developed for flexible display applications was investigated by means of tensile experiments equipped with an electrical measurement apparatus and an in-situ optical microscope. Electrical resistance increased gradually in the elastic-to-plastic transition region of the stress strain curves and cracks formed. Numerous cracks were found in this region, and the increase of the resistance was linked to the cracking of ITO thin films. Upon loading, the initial cracks perpendicular to the tensile axis were observed at about 1% of the total strain. They propagated to the entire sample width as the strain increased. The spacing between the horizontal cracks is thought to be determined by the fracture strength and the thickness of the ITO film as well as by the interfacial strength between the ITO and PET. The effect of the strain rate on the cracking behavior was also investigated. The crack density increased as the strain increased. The spacing between the horizontal cracks (perpendicular to the stress axis) increased as the strain rate decreased. The increase of the crack density as the strain rate decreased can be attributed to the higher fraction of the plastic strain to the total strain at a given total strain. The higher critical strain for the onset of the increase in the resistance and the crack initiation of the ITO/PET with a thinner ITO film (300 ohms/sq.) suggests a higher strength of the thinner ITO film.

영상처리기법을 이용한 1Cr-1Mo-0.25V 강의 피로균열 성장거동 관찰 (Observation of Fatigue Crack Growth Behavior in 1Cr-1Mo-0.25V Steel Using Image Processing Technology)

  • 남승훈;김용일;류대현
    • 비파괴검사학회지
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    • 제22권1호
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    • pp.14-21
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    • 2002
  • 피로균열 성장거동 관찰을 위한 새로운 실험 방법의 개발이 필요하다. 이러한 요구를 만족시키기 위해서 본 연구에서는 영상처리기법을 피로시험에 도입하였으며, 영상처리시스템을 이용하여 표면피로균열길이를 측정하였다. 먼저 주기적으로 시험하중을 멈추는 동안 균열영상 데이터를 컴퓨터에 저장시켰다. 시험이 끝난 후에는 본 연구진에서 개발한 영상처리 소프트웨어를 사용하여 균열길이를 측정하였으며, 이를 위하여 블록매칭방법을 포함한 다양한 영상처리 기법을 적용하였다. 영상처리시스템으로 측정한 데이터와 현미경을 이용하여 수동으로 측정한 데이터를 비교하여 영상처리시스템의 유효성을 검증하였다. 만약 본 연구에서 제안한 방법을 균열성장거동을 자동적으로 관찰하거나 모니터 하는데 사용한다면 피로시험에 소요되는 시간과 노동력을 현격히 줄일 수 있다.

마샬 안정도시험기를 이용한 아스팔트 혼합물의 파괴에너지 측정시스템 개발 (Development of Fracture Energy Measurement System of Asphalt Mixture Using Marshall Tester)

  • 김부일;이문섭
    • 한국도로학회논문집
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    • 제11권1호
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    • pp.135-144
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    • 2009
  • 본 연구는 마샬 시험기를 이용하여 아스팔트 혼합물의 균열저항성을 평가할 수 있는 보다 간편하고 합리적인 측정시스템을 개발하는데 목적이 있다. 균열저항성 평가를 위한 파라메타로서 파괴에너지를 이용하였다. 마샬 시험기는 기본적으로 공시체 외부에 거치한 LVDT를 이용하여 수직변형률을 측정하는 시스템이며, 이 같은 외부 수직변형률 측정방식은 하중 스트랩 부분에서 발생하는 국부적인 변형으로 인해 측정오차를 야기할 가능성이 있다. 따라서 추가적인 계측 시스템을 설치하지 않고 기본적인 마샬 시험기를 이용하여 혼합물의 파괴에너지를 측정하기 위해서는 공시체 외부에 거치한 LVDT를 이용한 수직변형률 측정값이 파괴에너지 산정에 적용가능한지 여부를 검증하여야 한다. 이를 위해 본 연구에서는 공시체 중앙부분에서의 수평변형률과 외부에 거치한 LVDT를 이용한 수직변형률을 측정하는 두 가지 방식의 간접인장강도실험을 수행하여 그 차이를 비교 분석하였다. 실험결과, 외부 수직변형률 측정의 문제점으로 지적되었던 하중 스트랩 부분에서 발생하는 국부적인 변형은 파괴시점 이전에는 극히 적은 것으로 나타나 파괴에너지 계산에 오차를 유발하지 않음을 보여주었다. 또한 외부 수직변형률 측정의 실험변동성을 확인한 결과, 변동계수가 15% 이하로 마샬시험기를 이용한 균열저항성 평가시스템에 이용 가능함을 알 수 있었다.

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고분자 재료의 형광 크랙센서 (Fluorescent Crack Sensor in a Polymeric Material)

  • 조성열;김지은;김중곤;정찬문
    • 폴리머
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    • 제32권2호
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    • pp.189-192
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    • 2008
  • Styrylpyrylium salt 화합물(DHSP)을 합성하고 광이량화시켜 cyclobutane형 이량체(DHSP dimer)를 합성하였다. 여기에 메타크릴레이트기를 도입하여 DMSP dimer를 합성하였다. DMSP dimer 광가교물의 FT-IR 분석 결과, 크랙 생성에 의해 cyclobutane환이 개열되어 styryl C=C 구조로 되돌아가는 것으로 판단되었다. 385 nm의 빛에 의하여 DHSP는 626 nm의 형광을 방출하는 반면 DHSP dimer는 매우 약한 형광만을 나타내었다. DMSP dimer의 광가교 필름에 microcrack을 생성시키고 $330{\sim}385\;nm$의 빛을 조사한 결과, 크랙 부분에서의 형광 방출이 확인되었다.

증기발생기 세관의 파괴저항 특성 측정에 관한 연구 (A Study on the Measurement of Fracture Resistance Characteristics for Steam Generator Tubes)

  • 장윤석;허남수;안민용;황성식;김정수;김영진
    • 대한기계학회논문집A
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    • 제30권4호
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    • pp.420-427
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    • 2006
  • The structural and leakage integrity of steam generator tubes should be sustained against all postulated loads even if a crack is present. During the past three decades, most of the efforts with respect to integrity evaluation of steam generator tubes have been focused on limit load solutions but, recently, the applicability of elastic-plastic fracture mechanics was examined cautiously due to its effectiveness. The purpose of this paper is to introduce a testing method to estimate fracture resistance characteristics of steam generator tubes with a through-wall crack. Due to limited thickness and diameter, inevitably, the steam generator tubes themselves were tested instead of standard specimen or alternative ones. Also, a series of three dimensional elastic-plastic finite element analyses were carried out to derive closed-form estimation equations with respect to J-integral and crack extension for direct current potential drop method. Since the effectiveness of $J_{IC}$ as well as J-R curves was proven through comparison with those of standard specimens taken from pipes, it is believed that the proposed scheme can be utilized as an efficient tool for integrity evaluation of cracked steam generator tubes.

분상법을 이용한 봉규산염계 다공질 유리의 제조 및 특성;$ZrO_2$와 MgO 첨가 영향 (Preparation and Characterization of Porous Glass in $Na_2O-B_2O_3-SiO_2$ System ; Addition Effects of $ZrO_2$ and MgO)

  • 김영선;최세영
    • 한국세라믹학회지
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    • 제32권3호
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    • pp.385-393
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    • 1995
  • Akali-resistant porous glass was prepared by phase separation in Na2O-B2O3-SiO2 system containing ZrO2 and MgO. ZrO2 was added for alkali-resistance and MgO for anti-cracking during leaching. Optimal content of ZrO2 for alkali-resistance was 7wt% and devitrification by heat treatment resulted from further addition. Pore size and pore volume were decreased and specific surface area was increased with ZrO2 addition due to depression in phase separation. Addition of 3mol% MgO to mother glass containing 7wt% ZrO2 was effective for anti-crack during leaching. In this case, with phase separation at 55$0^{\circ}C$ and 5$25^{\circ}C$ for 20 hrs. crack-free porous glasses could be prepared. The relation between pore size r and heat treatment time t at 55$0^{\circ}C$ was D=25.58+18.16t. According to measurement of gas permeability, the mechanism of gas permeation was Knudsen flow. N2 and He permeability of porous glass which was prepared by heat treatment at 55$0^{\circ}C$ for 20 hrs. were 0.843$\times$10-7mol/$m^2$.s.Pa and 2.161$\times$10-7mol/$m^2$.s.Pa respectively.

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손상이 있는 복합적층판의 충격거동 해석 (Impact Behavior Analysis on Composite Laminate with Damages)

  • 김성준;홍창호
    • 한국항공우주학회지
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    • 제38권1호
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    • pp.22-28
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    • 2010
  • 복합재 구조물의 손상을 탐지하기위해 비파괴 검사법이 폭넓게 사용되고 있다. 태핑시험은 복합적층판의 손상을 탐지하는데 가장 일반적으로 사용하는 방법이다. 이 방법은 가벼운 해머 같은 장치를 이용하여 검사부위를 두드리고, 국부적인 강성변화를 이용하여 구조물의 손상을 평가한다. 진동신호의 변화는 동적인 접촉하중을 측정하여 탐지할 수 있다. 본 연구에서는 구조물에 층간분리나 표면균열 등의 손상이 존재하는 경우 태핑 시 충격하중이력의 특성이 변하는 것을 보였다. 그리고 손상의 영향을 검토하기위해 균열이 있는 복합재 로터블레이드에 대한 충격해석을 수행하였다.

MFC 센서를 이용한 응력 확대 계수 측정에 관한 연구 (A Study of Stress Intensity Factors using Micro Fiber Composite Sensors)

  • 오동진;김명현
    • Journal of Welding and Joining
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    • 제29권3호
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    • pp.76-81
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    • 2011
  • Recently, the structural failures due to fatigue occur frequently with the increase of size of ships and offshore structures. In this respect, the assessment of fatigue life and the residual strength are very important. Currently, the smart materials technology has demonstrated a variety of possibilities for a diagnosis of structural strength and structural health condition for large structures. The benefits and feature of the MFC sensor are more flexible, durable and reliable than conventional smart material. In this study, Micro Fiber Composite (MFC) sensor for the measurement of stress intensity factor (SIF) of two dimensional cracks induced in a structure is developed. Two MFC sensors are placed in the vicinity of the crack tip close to each other with the crack tip in between them. The SIFs of Mode I($K_I$) as well as of Mode II($K_{II}$) based on the piezoelectric constitutive law and fracture mechanics are calculated. In this study, the SIF values measured by MFC sensors are compared with the theoretical results and measured value.