• Title/Summary/Keyword: Crack Measurement

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Development of the DCPD Method Based on Finite Element Analysis for Measuring Semi-Elliptical Surface Cracks (반타원 표면균열 형상측정을 위한 유한요소 전기장 해석에 기초한 직류전위차법의 개발)

  • Kim, Yeong-Jin;Sim, Do-Jun;Choe, Jae-Bung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1147-1154
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    • 2001
  • One of major problems in analyzing failure mechanism of real components is the accurate measurement of crack size and shape. The DCPD(Direct Current Potential Drop) method has been widely used for the crack measurement of a structure and finite element analysis has been used for the derivation of calibration equations, which relates the potential drop with the crack depth. In this paper, finite element analyses were performed for semi-elliptical surface cracks with various crack shapes(a/c) and crack depths(a/t). As a result, a calibration equation has been derived for the measurement of a semi-elliptical surface crack in wide plates. Analytical results are compared with experimental results to evaluate the validity and the applicability of the derived equation. The proposed method is expected to provide efficient and accurate measurement of a surface crack during crack growth.

The Measurement of the Crack in CCT Specimen Using the Image Processing Techniques (영상처리기법을 이용한 CCT 시편 균열의 자동관측법에 관한 연구)

  • Lee, Hyun-Woo;Mun, Gi-Tae;Oh, Se-Jong;Jeong, Byung-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.528-533
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    • 1997
  • In the analysis of fatigue crack propagation behavior, the crack length is one of the most important factors. In the test of crack propagation, compliance method is widely used to detect crack length. The measurement of surface crack length is not so easy with compliance method. In this study, the image processing technique was applied to measure the surface crack length. CCD(Charge-coupled device) camera was used to observe the crack image and the computer program to detect crack length from stored crack image was developed. CCT(Center Cracked Tension) specimen was used to compare the compliance method with the image processing technique. The crack length which detected by the image processing techniques was found to be well consistent with that from the optical measurement.

Measurement of Crack Length by Ultrasonic Attenuation Coefficients on Interfaces of Al/Epoxy Bonded Dissimilar Materials (Al/Epoxy 이종재 접합 계면의 초음파 감쇠계수에 의한 균열길이의 측정)

  • Park, Sung-Il;Chung, Nam-Yong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1109-1114
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    • 2003
  • The initial crack often occurs on the bonded interface and it is the general cause of the interface fracture. It is very significant to establish the measurement method of interfacial crack by applying the ultrasonic technology into the interface of bonded dissimilar materials. In this paper, the interfacial crack length was measured by ultrasonic attenuation coefficient in the Al/Epoxy bonded dissimilar materials of double-cantilever beam(DCB). The energy release rate, G, was obtained by the experimental and Ripling's equation measurement of compliance. The experimental results represent that the relation between interfacial crack length for the ultrasonic attenuation coefficient and energy release rate is increased proportionally. From the experimental results, a measurement method of the interfacial crack length by the ultrasonic attenuation coefficient was proposed and discussed.

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Small Fatigue Crack Measurement and Crack Growth Characteristics for Smooth and Notch Specimens (평활 및 노치재의 미소피로균열측정과 성장특성)

  • 이종형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2145-2152
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    • 1993
  • The objective of this paper is to examine the detection limit, growth characteristics and notch curvature radius in short crack problem. Measurement techniques such as ultrasonic method and back-face strain compliance method were adopted. The fatigue crack growth rate of the short crack is slower than that of a long crack for a notched specimen. The characteristic of crack growth and crack closure is same as the case of a delay of crack growth caused by constant amplitude load for an ideal crack or single peak overload for a fatigue crack. The short crack is detected effectively by ultrasonic method. A short surface crack occurs in the middle of specimen thickness and is transient to a through crack depth is larger than the notch curvature radius.

Application of Coating Technique for Measurement of Elevated Temperature Fatigue Crack Growth Behavior (고온 피로균열 성장거동 관찰을 위한 코팅기술의 응용)

  • 남승훈;김용일;서창민;김동석
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.60-66
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    • 2002
  • The remote measurement system(RMS) as a new experimental method is limited in its application to crack measurement at elevated temperatures because of the oxide layer on the specimen surface. Since TiAIN and Cr coating layers have a high resistance to oxidation and wear, this paper proposed a TiAIN and Cr coating technique for specimens to facilitate the measurement of crack growth behavior using RMS. To investigate the effects of the coating layer, tension and fatigue tests were carried out at room temperature and at $538^{\circ}C$. The test material was 1Cr-1Mo-0.25V steel which is widely used as a turbine rotor material. From the experimental results, it was found that the mechanical properties of the TiAIN and Cr coated specimens were similar to those of the substrate. Accordingly, the TiAIN and Cr coated layer had hardly any influence on the fatigue crack propagation.

Development of Multi-Channel DCPD System for Surface Crack Measurement (표면균열 형상측정을 위한 다채널 DCPD 시스템의 개발)

  • Shim D.J.;Park H.L.;Choi J.B.;Kim Y.J.
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.49-54
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    • 2000
  • The DCPD(Direct Current Potential Drop) method has been adopted for the crack measurement of a structure. The objective of this paper is to develop a multi-channel DCPD system not only for detecting crack depth, but also for determining the accurate shape of the surface crack. For this purpose, an exclusive software was also developed. In order to verify the developed DCPD system it was initially tested on a CT specimen, and subsequently was applied to a wide plate specimen. The developed multi-channel DCPD system was proven to provide an efficient and accurate measurement of a surface crack during the crack growth.

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A Study of Small Fatigue Crack Measurement and Crack Growth Characteristics (미소균열측정과 성장특성에 관한 연구)

  • Lee, Jong-Hyung;So, Yoon-Sub;Kim, Yun-Gon;Lim, Chun-Kyoo;Lee, Sang-Young
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.1
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    • pp.39-46
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    • 2007
  • The objective of this paper is to examine the detection limit, growth characteristics and notch curvature radius in short crack problem. Measurement techniques such as ultrasonic method and back-face strain compliance method were adapted. The fatigue crack growth rate of the short crack is slower than that of a long crack for a notched specimen. The short crack is detected effectively by ultrasonic method. A short surface crack occurs in the middle of specimen thickness and is transient to a through crack when maximum crack depth is larger than the notch curvature radius.

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Coating technique for use with remote measurement system at elevated temperatures (고온에서 원거리 측정 시스템을 활용하기 위한 코팅기술의 응용에 관한 연구)

  • 서창민;남승훈;이해무;김용일;김동석
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.164-169
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    • 2000
  • The remote measurement system(RMS) as a new experimental method is limited in its application to crack measurements at elevated temperatures because of the oxide layer on the specimen surface. Since TiAlN and Cr coating layers have a high resistance to oxidation and wear, this paper proposed a TiAlN and Cr coating technique for specimens to facilitate the measurement of crack growth behavior using RMS. To investigate the effects of the coating layer, tension and fatigue tests were carried out at room temperature and at 538$^{\circ}C$, using specimens of 1Cr-1Mo-0.25V steel. From the experimental results, it was found that the mechanical properties of the TiAlN and Cr coated specimens were similar to those of the substrate. Accordingly, the TiAlN and Cr coated layer had hardly any influence on the fatigue crack propagation.

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LASER ISDG법으로 관찰한 용접재에서의 피로크랙개구거동

  • 송삼흥;김현;최진호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.263-268
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    • 2001
  • The constant .DELTA. K fatigue tests are performed in SS41 and its weldment. The LASER ISDG method is used in determination of crack opening ratio. This method is more precise than indirect measurement method, faster and easier than other direct measurement method. And obtained results are followed 1) Crack opening ratio U is proportional to fatigue crack growth rate da/dN at constant .DELTA. K 2) Fatigue crack growth rate da/dN in weldment increases in weld metal and heat affected zone, decreases in base metal as crack grows.

Developement of auto extract system in a structure crack by digital image (수치영상에 의한 구조물 균열 자동추출시스템 개발)

  • Kang, Joon-Mook;Han, Seung-Hee;Bae, Yeon-Soung;Bae, Sang-Ho;Lee, Ju-Dae
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2007.04a
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    • pp.165-168
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    • 2007
  • A crack in concrete structure gives trouble to safety of building and human life. This study gives that development of auto extract system in a structure crack by digital image impersonal method for extract structure crack. This system will be possible to impersonal measurement for old concrete building and structure. For this auto extract system, used geometry of high resolution digital image and crack line extract by relation based image matching method. Now to conclude, this auto extract system gives a method that a quick measurement of building crack, hold objectivity in result, makes standardization for acquirement data, optimization result of measurement.

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