• Title/Summary/Keyword: Crack Integrity Evaluation

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Structural Integrity Evaluation of Nozzle Assembly using Acoustic Emission Technique (음향방출법을 응용한 노즐 조립체의 구조건전성 평가)

  • 설창원;이기범
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.10
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    • pp.32-39
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    • 2006
  • An acoustic emission technique was applied to the structural strength test for the structural integrity evaluation of the nozzle assembly. These AE results were compared with data from the strain gages and displacement transducer. NDT using X-ray technique was performed to improve the test reliability before and after each test. In this structural integrity evaluation of the nozzle assembly, the internal crack initiation in the structure could not be precisely revealed by the strain and displacement results but the location and load level of the initiated crack could be precisely evaluated by using AE technique. From this test, it was proven that some new cracks can be generated in composite liner of nozzle assembly under the unexpected load due to interference between obturator and nozzle and these can be a cause of the unexpected abnormal failure.

A Study on the Measurement of Fracture Resistance Characteristics for Steam Generator Tubes (증기발생기 세관의 파괴저항 특성 측정에 관한 연구)

  • Chang Yoon-Suk;Huh Nam-Su;Ahn Min-Yong;Hwang Seong-Sik;Kim Joung-Soo;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.420-427
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    • 2006
  • The structural and leakage integrity of steam generator tubes should be sustained against all postulated loads even if a crack is present. During the past three decades, most of the efforts with respect to integrity evaluation of steam generator tubes have been focused on limit load solutions but, recently, the applicability of elastic-plastic fracture mechanics was examined cautiously due to its effectiveness. The purpose of this paper is to introduce a testing method to estimate fracture resistance characteristics of steam generator tubes with a through-wall crack. Due to limited thickness and diameter, inevitably, the steam generator tubes themselves were tested instead of standard specimen or alternative ones. Also, a series of three dimensional elastic-plastic finite element analyses were carried out to derive closed-form estimation equations with respect to J-integral and crack extension for direct current potential drop method. Since the effectiveness of $J_{IC}$ as well as J-R curves was proven through comparison with those of standard specimens taken from pipes, it is believed that the proposed scheme can be utilized as an efficient tool for integrity evaluation of cracked steam generator tubes.

Construction of High-Precision Ultrasonics Distance Amplitude Characteristics Curve for Integrity Evaluation of Rail Weld Zone (레일용접부의 건전성평가를 위한 고정밀 초음파 거리진폭특성곡선의 구축)

  • 윤인식
    • Journal of the Korean Society of Safety
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    • v.18 no.1
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    • pp.8-13
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    • 2003
  • This study proposes integrity evaluation method of weld zone in rails using high precision distance amplitude characteristics curve(DACC) and ultrasonic signals. For these purposes, the ultrasonic signals for defects(porosity and crack) of weld zone in rails are acquired in the type of time series data and echo strength. 6 lines in the DACC indicated damage evaluation standard of weld zone in rails. The aquired ultrasonic signals agree fairly well with the mesured results of reference block and sensitivity block(defect location, beam propagation distance, echo strength, etc). The proposed high precision DACC in this study can be used for integrity evaluation of weld zone in rails.

Post-processor Simulator Construction of Ultrasonic Signals for Integrity Evaluation of Railway Truck (대차 프레임의 건전성평가를 위한 초음파신호 후처리기 시뮬레이터 구축)

  • 이규배;윤인식
    • Journal of the Korean Society for Railway
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    • v.5 no.2
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    • pp.55-60
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    • 2002
  • This study proposes the post-processor simulator construction of ultrasonic signal for integrity evaluation of railway truck. For these purposes, the ultrasonic signals for defects(crack) of weld zone in frames are acquired in the type of time series data and echo strength. The detection of the natural defects in railway truck is performed using the characteristics of echodynamic pattern in ultrasonic signal. The constructed post-processor simulator agree fairly well with the measured results of test block(defect location, beam propagation distance, echo strength, etc). Proposed post-processor simulator construction of ultrasonic in this study can be used for the integrity evaluation of railway truck.

Development of the Probabilistic Integrity Evaluation Module of CANDU Pressure Tubes Using the $J_r-FAD$ ($J_r-FAD$를 이용한 캔두 압력관의 확률론적 건전성 평가 모듈 개발)

  • Ma, Young-Wha;Oh, Dong-Joon;Jeong, Ill-Seok;Kim, Young-Seok;Yoon, Kee-Bong
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.54-59
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    • 2004
  • In this paper probabilistic fracture mechanics(PFM) approach is employed to evaluate the integrity of CANDU Zr-2.5Nb pressure tubes. Modified failure assessment diagram(Jr-FAD), plastic collapse, and critical crack length(CCL) approach are used for evaluating failure probability of the tubes. Jr-FAD was extended from the Kr-FAD because fracture of pressure tubes occurs in brittle manner due to hydrogen embrittlement of material by deuterium fluence. For developing the probabilistic integrity evaluation module, AECL procedures and fracture toughness parameters of EPRI were used.

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A Study on the Fatigue Crack Propagation of Partly Heat Treated Medium Carbon Steel (부분 열처리한 기계 구조용 탄소강의 피로균열 전파에 관한 연구)

  • 김상철;김선용
    • Journal of the Korean Society of Safety
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    • v.8 no.1
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    • pp.13-20
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    • 1993
  • It is well known that mechanisms of fracture and fatigue crack propagation depend upon various characteristics such as environmental condition. crack geometry. heat treatment and mechanical properties. It seems to be important for the detailed evaluation of structural integrity to investigate the effects of the above factors on the behavior of structural components which contain flaws. In this paper. it is studied that the fatigue crack propagation of partly heat treated medium carbon steel (SM45C) by high frequency heat treatment.

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Integrity evaluation of Kori 1 reactor vessel for Rancho Seco transient (Rancho Seco Transient에 대한 고리 1호기 원자로용기의 건전성 평가)

  • Jhung, M.J;Park, Y.W;Lee, J.B
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1089-1096
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    • 1997
  • In this paper, Rancho Seco transient which is reported as a typical pressurized thermal shock event is postulated to be occuring in the Kori unit 1 plant, the oldest nuclear power plant in Korea. For the given material properties, transient history such as temperature and pressure, and postulated flaw, the stress distribution is obtained to calculate stress intensities for a wide range of assumed crack sizes. The stress intensities are compared with the fracture toughness, which is determined using the material properties and the distribution of the nil ductility transition temperature, to determine if cracking is expected to occur during the transient. The allowable operating year for the transient is determined and the evaluation results are discussed.

Development of structural integrity evaluation program for reactor vessel under pressurized thermal shock (가압열충격에 대한 원자로용기의 구조건전성 평가프로그램의 개발)

  • 정명조
    • Computational Structural Engineering
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    • v.9 no.2
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    • pp.153-161
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    • 1996
  • In this paper, theory of fracture mechanics for the pressurized thermal shock is investigated and numerical procedure for the evaluation of the pressure vessel under pressurized thermal shock is developed. For the given material properties, transient history such as temperature and pressure, and postulated flaw, the stress distribution is obtained to calculate stress intensities for a wide range of assumed crack sizes. The stress intensities are compared with the material fracture toughness values corresponding to the chemical compositions and the distribution of the nil ductility transition temperature, to determine the crack growth during the transient. Plant-specific calculations have been performed for several transients and the evaluation results are discussed.

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Application of Probabilistic Fracture Mechanics Methodology (확률론적 파괴역학 수법의 적용성 검토)

  • 이준성;곽상록;김영진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.667-670
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    • 2001
  • For major structural components periodic inspections and integrity assessments are needed for the safety. However, many flaws are undetectable because sampling inspection is carried out during in-service inspection. Probabilistic integrity assessment is applied to take into consideration of uncertainty and variance of input parameters arise due to material properties and undetectable cracks. This paper describes a Probabilistic Fracture Mechanics(PEM) analysis based on the Monte Carlo(MC) algorithms. Taking a number of sampling data of probabilistic variables such as fracture toughness value, crack depth and aspect ratio of an initial surface crack, a MC simulation of failure judgement of samples is performed. For the verification of this analysis, a comparison study of th PFM analysis using a commercial code, mathematical method is carried out and a good agreement was observed between those results.

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Probabilistic Integrity Assessment of CANDU Pressure Tube for the Consideration of Flaw Generation Time (결함발생 시점을 고려한 CANDU 압력관 결함의 확률론적 건전성평가)

  • Kwak, Sang-Log;Lee, Joon-Seong;Kim, Young-Jin;Park, Youn-Won
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.155-160
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    • 2001
  • This paper describes a probabilistic fracture mechanics (PFM) analysis based on Monte Carlo (MC) simulation. In the analysis of CANDU pressure tube, it is necessary to perform the PFM analyses based on statistical consideration of flaw generation time. A depth and an aspect ratio of initial semi-elliptical surface crack, a fracture toughness value, delayed hydride cracking (DHC) velocity, and flaw generation time are assumed to be probabilistic variables. In all the analyses, degradation of fracture toughness due to neutron irradiation is considered. Also, the failure criteria considered are plastic collapse, unstable fracture and crack penetration. For the crack growth by DHC, the failure probability was evaluated in due consideration of flaw generation time.

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