• 제목/요약/키워드: Crack Growth Prediction

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A Study on Growth Behavior of Small Fatigue Crack in 304 Stainless Steel at Elevated Temperatures (고온하 304 스테인레스강의 작은 표면구열의 성장거동에 관한 연구)

  • 서창민;김영호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.87-95
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    • 1990
  • Rotating bending fatigue tests of an authentic steel 304 were performed at various temperatures such as room temperature, $538^{\circ}$ and $593^{\circ}C$. The plastic replica method was also applied in order to estimate the fatigue life on the basis of serial observation of small fatigue crack initiation and growth on the pit specimen surface. The fatigue crack growth behavior of 304 stainless steel was investigated within the frame work of elastic-plastic fracture mechanics within a narrow scatterband in spite of different stress levels at elevated temperature as at room temperature. The growth law of small surface crack is determined uniquely by the term. $\DELTA\sigma^{n}a$ where $\DELTA\sigma$ is the stress amplitude, a is the crack length, and n is a constant. It is found that the small crack growth behavior is basically equivalent to the S-$N_{f}$ relationship, where S and $N_{f}$ are stress and number of cycles to failure, and the fatigue life prediction is in good agreement with the experimental results.

Prediction of chloride diffusion coefficient of concrete under flexural cyclic load

  • Tran, Van Mien;Stitmannaithum, Boonchai;Nawa, Toyoharu
    • Computers and Concrete
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    • v.8 no.3
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    • pp.343-355
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    • 2011
  • This paper presented the model to predict the chloride diffusion coefficient in tension zone of plain concrete under flexural cyclic load. The fictitious crack based analytical model was used together with the stress degradation law in cracked zone to predict crack growth of plain concrete beams under flexural cyclic load. Then, under cyclic load, the chloride diffusion, in the steady state and one dimensional regime, through the tension zone of the plain concrete beam, in which microcracks were formed by a large number of cycles, was simulated with assumptions of continuously straight crack and uniform-size crack. The numerical analysis in terms of the chloride diffusion coefficient, $D_{tot}$, normalized $D_{tot}$, crack width and crack length was issued as a function of the load cycle, N, and load level, SR. The nonlinear model as regarding with the chloride diffusion coefficient in tension zone and the load level was proposed. According to this model, the chloride diffusion increases with increasing load level. The predictions using model fit well with experimental data when we adopted suitable crack density and tortuosity parameter.

A Study on the Subcritical Crack Growth and the Life Prediction for Sintered Silicon Carbide (소결탄화규소의 완속균열성장 및 수명예측에 관한 연구)

  • 한원식;김영욱;이상호;장감용;이준근
    • Journal of the Korean Ceramic Society
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    • v.22 no.4
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    • pp.26-32
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    • 1985
  • The subcritical crack growth of sintered SiC is investigated under various corrosive atmospheres such as distilled water Murakami solution and saturated KOH solution. The KI-V diagrams are obtained by the load relaxation method and incremental displacement rate method using the double torsion technique. The obtained fracture mechanics parameters (n) of sintered SiC are 79 in Murakami solution and 39 in saturated KOH solution. These data indicate that the subcritical crack growth of sintered SiC is taking place in these two conditions and the stress-corrosion cracking is suggested to be the mechanism. With these KI-V diagrams the life of sintered SiC in these conditions is predicted.

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The Evaluation of the Kinked Interface Crack Behavior in Dissimilar Materials by CED (CED에 의한 계면굴절균열의 진전거동평가)

  • Kwon, O.H
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.414-422
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    • 1997
  • The characteristics on the extension of the CED(Crack Energy Density) concept to the interface kinked crack problems in a dissimilar are examined. Each mode contributions of CED are found by symmetric and antisymmetric conponents and domain independent integrals. Finite element calculation is carried out to simulate the interface kinked crack growth on a bimaterial. The focus is the establishment of fracture criterion with CED and finding the orientation of crack extension. From the results, a prediction about the extension behavior of an interface kinked crack can be done. And we show that CED can be a parameter to indicate fracture criterion at an interface kinked crack.

Effect of Residual Stress on Fatigue Crack Growth Rate at Welds of SUS-304 Steel (SUS-304강 용접부의 잔류응력이 피로균열진전속도에 미치는 영향)

  • 이택순;양현태
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.187-193
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    • 1997
  • In the weldmentsm the crack propagation rate is changed due to the residual stress. The crack propagation rate is high in the region with the residual stress. However it shows rhw same behavior with the base metal in the region that does not include the residual stress. The fatigue crack growth rate for the material with residual stresses can be predicted more precisely by using the effective stress ratio. The difference between experimental results and prediction results in the initial stage seems to be due to the redistribution of residual stresses and microstructural change.

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Fatigue Crack Growth, Coalescence Behavior and its Simulation on Multi-Surface Cracks Under the Elevated Temperature (고온하 복수 표면균열의 성장 합체거동과 시뮬레이션에 관한 연구)

  • 서창민;황남성;윤기봉
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.142-151
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    • 1995
  • A simulation program concerned with multi-surface fatigue cracks which initiated at the semi-circular surface notches has been developed to predict their growth and coalescence behaviors at the elevated temperature. Three kinds of coalescence models such as SPC(surface point connection), ASME and BSI(British Standards Institution) conditions were applied, and the results of the simulation were compared with those of the experiment. This simulation is able to enhance the reliance and integrity of structures especially under the elevated temperature which have lots of difficulties in experiments and applications. This shows that the simulation result has utility for fatigue life prediction. Even though all the specimens were the same shape, the error rate was increased in accordance with the applied stress to the specimen. Among the material constants C and m in the narrow band, the results applied upper values of the band to the simulation has shown quite small error compared with the experiment results.

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Fatigue Crack Growth Behavior of and Recognition of AE Signals from Composite Patch-Repaired Aluminum Panel (복합재 패치로 보수된 알루미늄 패널의 피로균열 성장거동과 AE신호의 유형인식)

  • Kim, Sung-Jin;Kwon, Oh-Yang;Jang, Yong-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.1
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    • pp.48-57
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    • 2007
  • The fatigue crack growth behavior of a cracked and patch-repaired Ah2024-T3 panel has been monitored by acoustic emission(AE). The overall crack growth rate was reduced The crack propagation into the adjacent hole was also retarded by introducing the patch repair. AE signals due to crack growth after the patch repair and those due to debonding of the plate-patch interface were discriminated by usiag the principal component analysis. The former showed high center frequency and low amplitude, whereas the latter showed long rise tine, low frequency and high amplitude. This type of AE signal recognition method could be effective for the prediction of fatigue crack growth behavior in the patch-repaired structures with the aid of AE source location.

Prediction of the Fatigue Crack Growth from Strain Measurement on Spot Welded Nugget Zone (점 용접 너깃부에서의 변형률 측정에 의한 피로균열성장 예측)

  • 김덕중
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.140-145
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    • 1997
  • In case of spot-welded joints, the fatigue cracks generally originate from the weld interfaces of the neighborhood nugget tips, and propagate toward the outer surfaces of the sheets. Generally, because fatigue crack was observed in nugget around, strain gage was attached at nugget zone. Accordingly, it was very difficult to detect the generation time of fatigue crack in spot-welded joints and to measure the propagation speed of fatigue crack. We developed the non-destructive method, according to which th fatigue crack propagation rate can be quantitatively estimated by utilizing information obtained from strain gages bonded on the electrode indentations of spot welds. The results measured by real crack were compared with the data which was measured by strain gauge method in fatigue testing. And so fatigue strength was evaluated by stress intensity factor. In this study behavior of fatigue crack propagation under repeated load were considered.

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Crack Retardation byt Load Reduction During Fatigue Crack Propagation (피로균열전파 동안 하중감소에 의한 균열지연)

  • Kim, Hyun-Soo;Nam, Ki-Woo;Ahn, Seok-Hwan;Do, Jae-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.12
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    • pp.2004-2010
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    • 2003
  • Fracture life and crack retardation behavior were examined experimentally using CT specimens of aluminum alloy 5083. Crack retardation life and fracture life were a wide difference. between 0.8 and 0.6 in proportion to ratio of load reduction. The wheeler model retardation parameter was used successfully to predict crack growth behavior. By using a crack propagation rule, prediction of fracture life can be evaluated quantitatively. A statistical approach based on Weibull distribution was applied to the test data to evaluate the dispersion in the retardation life and fracture life by the change of load reduction.

A Fracture Mechanic Study on Life Prediction of Surface Cracks at Elevated Temperature (고온화 표면균열의 수명예측에 관한 파괴역학적 연구)

  • Chang-Min,Suh;Young-Ho,Kim;Bung-Ho,Son;Sang-Yeub,Oh
    • Bulletin of the Society of Naval Architects of Korea
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    • v.27 no.3
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    • pp.100-106
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    • 1990
  • Microcracking of type 304 stainless steel at $593^{\circ}C(1,100^{\circ}F)$ has been studied, in particular, initiation, growth, and coalescence of fatigue and creep microcracks on smooth specimens and small notch specimens via surface replicas and photomicrographs. Quantitative information, such as, initiation period, growth, and coalescence behavior, statistical distributions of crack length, density of cracks, distribution patterns and crack growth properties, were obtained. From this study, the fracture process, fatigue life, and creep life prediction characterized by the growth of surface microcracks have been analysed by a new approach unifying the conventional approaches based on the final fracture of materials with the fracture mechanics approach. Knowledge of these parameters is critical for the application of fracture mechanics to fatigue and creep life assessment, and the damage evaluation of structures at elevated temperature.

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