• Title/Summary/Keyword: Crack Closure Behavior

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Fatigue Crack Growth Behavior of Austenite Stainless Steel in PWR Water Conditions (모사원전환경에서 오스테나이트 스테인리스강의 피로균열성장 평가)

  • Min, Ki-Deuk;Lee, Bong-Sang;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.25 no.4
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    • pp.183-190
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    • 2015
  • Fatigue crack growth rate tests were conducted as a function of temperature, dissolved hydrogen (DH) level, and frequency in a simulated PWR environment. Fatigue crack growth rates increased slightly with increasing temperature in air. However, the fatigue crack growth rate did not change with increasing temperature in PWR water conditions. The DH levels did not affect the measured crack growth rate under the given test conditions. At $316^{\circ}C$, oxides were observed on the fatigue crack surface, where the size of the oxide particles was about $0.2{\mu}m$ at 5 ppb. Fatigue crack growth rate increased slightly with decreasing frequency within the frequency range of 0.1 Hz and 10 Hz in PWR water conditions; however, crack growth rate increased considerably at 0.01 Hz. The decrease of the fatigue crack growth rate in PWR water condition is attributed to crack closure resulting from the formation of oxides near the crack tips at a rather fast loading frequency of 10 Hz.

Fatigue Crack Propagation Behavior of Fine Grained Al-5083 Alloy Produced by Severe Plastic Deformation (강소성법을 이용한 미세립 Al-5083 합금의 피로균열전파 거동)

  • Kim, Ho-Kyung;Yang, Kyoung-Tak;Kim, Hyun-Jun
    • Journal of the Korean Society of Safety
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    • v.22 no.2 s.80
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    • pp.15-21
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    • 2007
  • Fine grained Al-5083 alloy produced by equal channel angular pressing (ECAP) at $120^{\circ}C$ was tested for investigating mechanical properties and crack growth propagation behavior. Also, FEM stress and strain analysis for the samples during ECAP were investigated, using a plastic deformation analysis software DEFORM 2-D. Coarse grained as-received samples exhibited UTS of 255.6MPa with a elongation to failure of 34.4%. By contrast, the ECAPed fine grained samples exhibited UTS of 362.0MPa with a elongation to failure of 12.9%. Fatigue crack growth resistance and threshold of fine grained samples were lower than that of as-received coarse grained samples. The higher fatigue crack growth rate in the fine grained ECAPed samples may partially arise from small roughness closure effect due to smoother fracture surfaces.

Analysis of bridging Stress Effect of Polycrystlline Aluminas Using Double Cantilever Beam Method (Double Cantilever Beam 방법을 이용한 다결정 알루미나의 Bridging 응력효과 해석 III. 다결정 알루미나의 Bridging 응력분포)

  • 손기선;이성학;백성기
    • Journal of the Korean Ceramic Society
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    • v.33 no.5
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    • pp.602-615
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    • 1996
  • The purpose of the present study is to investigate the microstructural effect on the R-curve behavior in three aluminas with different grain size distributions by analyzing the bridging stress distribution. The crack opening displacement (COD) according to the distance behind the stationary crack tip was measured using an in situ SEM fracture method. The measured COD values in the fine-grained alumina agreed well with Wiederhorn's sollution while they deviated from Wiederhorn's solution in the two coarse-grained aluminas because of the increase of the crack closure due to the grain interface bridging in the crack wake. A numerical fitting procedure was conducted by the introduction of the power-law relation and the current theoretical model together with the measured COD's in order to obtain the bridging stress distribution. The results indicated that the bridging stress function and the R-curve computed by the current model were consistent with those computed by the power-law relation providing a reliable evidence for the bridging stress analysis of the current model. The strain-softening exponent in the power-law relation n, was calculated to be in the range from 2 to 3 and was closely related to the grain size distribution. Thus it was concluded from the current theoretical model that the grain size distribution affected greatly the bridging stress distribution thereby resulting in the quantitative analysis of microfracture of polycrystalline aluminas through correlating the local-fracture-cont-rolling microstructure.

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An Experimental on the Evalution of Fatigue Crack Propagation of Carbon Steel (탄소강의 피로균열 진전거동 평가에 관한 실험적 연구)

  • 김희송;안병욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.938-946
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    • 1989
  • Using the CT specimen of carbon steel(SM45C), we estimated the fatigue crack propagation behavior in stable crack propagation range. Furthermore the fatigue crack propagation rate, Acoustic Emission(AE) count rate, and fractography characteristics were also compared among others. The following results were confirmed by experimental observation. Near-threshold stress intensity factor range(.DELTA. $K_{th}$) is influenced by stress ratio but not at the upper limit of stable crack propagation range. As stress intensity factor range(.DELTA.K) and(or) stress amplitude increase (s), both crack propagation rate(da/dN) and AE count rate(dn/dN) increase. Effective stress intensity factor range(.DELTA. $K_{off}$) determined from the crack closure point measurement by AE method is useful for the evaluation of fatigue crack propagation rate. Fractography in stable crack propagation range showed striation, and agreed with the crack propagation rate obtained either by experiment of by the results of microscopic measurements.s.

Finite Element Simulation of Fatigue Crack Growth: Determination of Exponent m in Paris Law (피로균열성장의 유한요소 시뮬레이션: Paris 법칙의 지수 m의 결정)

  • Chu, Seok-Jae;Liu, Cong-Hao
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.7
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    • pp.713-721
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    • 2012
  • The finite element simulations of fatigue crack growth are carried out. Using only the mechanical properties usually obtained from the tensile test as input data, we attempted to predict the fatigue crack growth behavior. The critical crack opening displacement is determined by monitoring the change in displacements at the node close to the crack tip. Crack growth is simulated by debonding the crack tip node. The exponent in the Paris law was determined and compared to the published exponent. Plotting with respect to the effective stress intensity factor range yielded more consistent results.

Fracture Characteristics Unidirectional Composite Single-Lap Bonded Joints (일방향 복합재료 single-lap 접합 조인트의 파괴 특성)

  • Kim Kwang-Soo;Yoo Jae-Seok;Jang Young-Soo;Yi Yeong-Moo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.232-236
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    • 2004
  • The fracture characteristics of unidirectional composite single-lap bonded joints were investigated experimentally and numerically. The effects of bonding method, surface roughness, bondline thickness and the existence of fillet on the failure characteristics and strength of bonded single-lap joints were evaluated experimentally. The failure process, failure mode and the behavior of load-displacement curve was apparently different according to bonding method. The failure load of the specimen co-cured without adhesive was definitely superior to other types of specimens but the specimens co-cured with adhesive film had a less strength than secondary bonded specimens. In the secondary bonded specimens, the lower value of surface roughness and existence of fillet improved the strength of specimens. The strain energy release rates calculated by geometric nonlinear finite element analyses and Virtual Crack Closure Technique for the secondary bonded specimens considering the three types of initial cracks - comer crack, edge crack and delamination crack - were consistent with the test results.

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A Study on Non-propagating Crack in Fatigue Behavior of Pure Titanium (공업용 순 티타늄의 피로거동에서 정류균열에 관한 연구)

  • Kim, Dong-Yeol;Kim, Jin-Hak;Kim, Min-Geon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.1001-1006
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    • 2000
  • To verify the existing theory, non-propagating crack(NPC) does not exist in Ti which fulfills the good conditions for being of NPC, NPC detection in Ti was tried out. Also, the conception of fatigue limit in Ti and a main cause for NPC being were inquired. NPC was detected in both sharp notch root ( $\rho$=0.02mm) and micro pit (diameter = 0.25mm) which held fast to the end under stressing of fatigue limit. Therefore, the existing theory was identified as mistake. But, NPC can not be detected in smooth specimen. This fact would be due to the presumption that NPC is very small or crack does not initiate in smooth specimen. Anyway, the fatigue limit of Ti does not correspond to critical stress of crack initiation but correspond to critical stress of NPC growth. Measurement on the COD of NPC in Ti showed that the crack tip was closed even under the peak stress level at fatigue limit. But, after stress relieving annealing crack tip was opened. Consequently, compressive residual stress which is induced around the crack tip is considered to be the factor causing the NPC being.

Influence of Stress Ratio of Elastic Waves Generated by Fatigue Crack Growth and Penetration in 6061 Aluminum Plates (6061알루미늄의 피로 균열 성장과 관통에 따른 탄성파의 응력비 영향)

  • Ahn Seok Hwan;Kim Jin Wook;Nam Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.6 s.237
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    • pp.822-827
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    • 2005
  • The characteristics of elastic waves emanating from crack initiation and propagation in 6061 aluminum alloy subjected to fatigue loading with different stress ratio was investigated. The objective of this study is to determine the properties of the signals generated from each stage of fatigue crack growth. AS a crack propagates, substantial elastic wave occurred just prior to penetration. Then it decreased and the crack penetrated. The waveforms and their power spectra were found to be dependent on the different stress ratio associated with the signals. It is determined that high-frequency signal $0.5{\sim}0.75$ MHz is most likely emitted during crack propagation at peak load of fatigue cycle which release the highest energy. It is determined that 0.3 MHz is closely related to crack closure effect. The frequency peaks below 0.25 MHz may be attributed to fretting or hydraulic noise.

The Effect of Temperature on Fatigue Fracture of Pressure Vessel Steel for Vehicle (차량용 압력용기용 강의 피로파괴에 미치는 온도의 영향)

  • 박경동;김영대;김형자
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.219-226
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    • 2003
  • The fatigue crack growth behavior of the SA516/60 steel used for pressure vessels was examined experimentally at room temperatures $25^{\circ}C$,$-30^{\circ}C$, $-60^{\circ}C$, $-80^{\circ}C$, $-100^{\circ}C$ and $-120^{\circ}C$ with stress ratio of R=0.05, 0.1 and 0.3. fatigue crack propagation rate da/dN related with stress intensity factor range $\Delta$K was influenced by stress ratio in stable than fatigue crack growth (Region II) with an increase in $\Delta$K. The resistance of fatigue crack growth at low temperature is higher compared with that at room temperature, which is attributed to the extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and low temperatures are explained mainly by the crack closure and the strengthening due to the plasticity near the crack tip and roughness of the crack faces induced.

The Effect of Stress Ratio on Fatigue Crack Propagation Rate in SA516/70 Pressure Vessel Steel at Low Temperature (SA516/70 압력용기 강의 저온 피로균열 진전 속도에 미치는 응력비의 영향)

  • 박경동;김정호;최병국;임만배
    • Journal of the Korean Society of Safety
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    • v.16 no.1
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    • pp.18-24
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    • 2001
  • The fatigue crack growth behavior of the SA516/70 steel which is used for pressure vessels was examined experimentally at room temperature, $-60^{\circ}C$,$-80^{\circ}C$ and $-100^{\circ}C$ with stress ratio of R=0.05, 0.1 and 0.3. Fatigue crack propagation rate da/dN related with stress intensity factor range ${\Delta}K$ was influenced by stress ratio in stable of fatigue crack growth (Region II) with an increase in ${\Delta}K$. The resistance of fatigue crack growth at low temperature is higher compared with that at room temperature, which is attributed to the extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and low temperatures are mainly explained by the crack closure and the strengthening due to the plasticity induced and roughness induced.

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