• 로봇학회논문지
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• 제12권1호
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• pp.11-18
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• 2017

Static balance of an articulated robot arm at various configurations requires a torque compensating for the gravitational torque of each joint due to the robot mass. Such compensation torque can be provided by a spring-based counterbalance mechanism. However, simple installation of a counterbalance mechanism at each pitch joint does not work because the gravitational torque at each joint is dependent on other joints. In this paper, a 6 DOF industrial robot arm based on the parallelogram for multi-DOF counterbalancing is proposed to cope with this problem. Two passive counterbalance mechanisms are applied to pitch joints, which reduces the required torque at each joint by compensating the gravitational torque. The performance of this mechanism is evaluated experimentally.

• 로봇학회논문지
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• 제15권1호
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• pp.48-54
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• 2020

Home robot arms require a payload of 2 kg to perform various household tasks; at the same time, they should be operated by low-capacity motors and low-cost speed reducers to ensure reasonable product cost. Furthermore, as robot arms on mobile platforms are battery-driven, their energy efficiency should be very high. To satisfy these requirements, we designed a lightweight counterbalance mechanism (CBM) based on a spring and a wire and developed a home robot arm with five degrees of freedom (DOF) based on this CBM. The CBM compensates for gravitational torques applied to the two pitch joints that are most affected by the robot's weight. The developed counterbalance robot adopts a belt-pulley based parallelogram mechanism for 2-DOF gravity compensation. Experiments using this robot demonstrate that the CBM allows the robot to meet the above-mentioned requirements, even with low-capacity motors and speed reducers.

• 대한기계학회논문집A
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• 제38권3호
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• pp.289-294
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• 2014

일반적으로 산업용 로봇은 가반중량에 비해서 매우 큰 자중을 가지게 되며, 이로 인한 큰 중력토크를 보상하여야 하므로, 고사양의 모터/감속기를 사용하게 되어 제조단가가 높아진다. 이러한 머니퓰레이터의 자중 및 가반중량을 기계식 중력보상장치로 보상하게 된다면, 모터/감속기 사양을 크게 낮추어서 제조단가를 낮출 수 있다. 그러나 기존의 와이어 기반의 중력보상장치의 경우, 내구성 및 파손 등의 문제로 실용성이 낮았다. 본 연구에서는 이를 개선하고자 기어 및 롤러 기반의 내구성 높은 중력보상장치를 개발하고, 이를 사용하여 낮은 용량의 모터/감속기로도 가반하중 목표를 만족시킬 수 있는 중력보상 장치를 탑재한 머니퓰레이터를 개발하였다. 본 연구에서는 다양한 시뮬레이션 및 실험을 통하여 제안한 중력보상장치가 머니퓰레이터의 모든 자세에 대해서 중력에 대한 완전한 보상토크를 제공하였으며, 큰 가반하중에 대해서도 적절한 보상토크를 제공할 수 있음을 보였다.

• 로봇학회논문지
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• 제11권4호
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• pp.242-247
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• 2016

A robot manipulator handling a heavy weight requires high-capacity motors and speed reducers, which increases the cost of a robot and the risk of injury when a human worker is in collaboration with a robot. To cope with this problem, we propose a collaborative manipulator equipped with a counterbalance mechanism which compensates mechanically for a gravitational torque due to the robot mass. The prototype of the manipulator was designed on the basis of a four-bar linkage structure which contains active and passive pitch joints. Experimental performance evaluation shows that the proposed robot works effectively as a collaborative robot.

• 한국기계가공학회지
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• 제21권8호
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• pp.9-18
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• 2022

As the COVID-19 continues, the demand for robotic technology that can be applied in face-to-face tasks such as delivery and transportation, is increasing. Although these technologies have been developed and applied in various industries, the robots can only be operated in a tidy indoor environment and have limitations in terms of payload. To overcome these problems, we developed a 2 degree of freedom(DOF) environmental adaptive robot leg with a double 1-DOF counterbalance mechanism (CBM) based on wire roller. The double 1-DOF CBM is applied to the two revolute joints of the proposed robot leg to compensate for the weight of the mobile robot platform and part of the payload. In addition, the link of the robot leg is designed in a parallelogram structure based on a belt pulley to enable efficient control of the mobile platform. In this study, we propose the principle and structure of the CBM that is suitable for the robot leg, and design of the counterbalance robot leg module for the environment-adaptive control. Further, we verify the performance of the proposed counterbalance robot leg by using dynamic simulations and experiments.

• 대한기계학회논문집A
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• 제41권6호
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• pp.469-475
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• 2017

최근 산업현장에서 작업자들의 장시간 작업으로 인한 사고 및 부상의 위험을 방지하기 위하여 작업자들의 근력을 보조할 수 있는 외골격 근력보조 장치에 대한 연구가 활발히 진행되고 있다. 그러나 기존의 외골격 장치들은 작업자의 근력을 보조하기 위하여 모터의 동력을 사용하므로, 고가일 뿐만 아니라 오작동의 위험이 있어서 산업현장에서 매우 제한적으로 사용되었다. 이러한 문제를 해결하기 위해서, 본 연구에서는 센서 및 모터 없이 순수 기계요소들만으로 구성된 근력보조 외골격 장치를 설계 및 제작하였다. 본 외골격 장치는 사람의 손목 관절을 제외한 어깨, 팔꿈치 관절의 동작이 추종 가능하며, 팔의 자중에 의한 중력토크를 상쇄 가능한 중력보상장치를 탑재하여 작업자의 팔에 대한 근력보조를 수행한다. 개발된 외골격 장치의 성능을 검증하기 위하여 EMG 센서를 이용한 근전도 비교 실험을 수행하였고, 실험 결과를 바탕으로 외골격 장치의 근력보조 성능을 확인하였다.

• Structural Engineering and Mechanics
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• 제86권2호
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• pp.261-276
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• 2023

The use of the ordinary double nut (i.e., ODN) composed of a master nut (i.e., M-nut) and a slave nut (i.e., S-nut) is a highly efficient method to prevent bolts loosening. A novel double nut (i.e., FODN) composed of a master nut (i.e., M-nut) and flat slave nut (i.e., FS-nut) is proposed to save raw materials. The bolt fastening tests with single nut, ODN and FODN are performed to investigate the preload and counterbalance forces. Corresponding finite element analysis (FEA) models are established and validated by comparing the preload with the experimental results. The load-bearing capacity, the extrusion effect, and the contact stress of each engaged thread for ODN and FODN are observed by FEA. The experimental and simulated results revealed that the bolt fastening with double-nut has different load-transferring mechanisms from single-nut. Nevertheless, for double-nut/bolt assemblies, the FS-nut can provide load transfer that is like that of the S-nut, and the FODN is a reasonable and reliable fastening method. Furthermore, based on the theory of Yamamoto, a formula considering the extrusion effect is proposed to calculate the preload distribution of the double-nut, which is applicable to varying thicknesses of slave-nuts in double-nut/bolt assemblies.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.1469-1474
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• 2007

In recent years, research to machine large-surface micro-features has become important because of the light guide panel of a large-scale liquid crystal display and the bipolar plate of a high-capacity proton exchange membrane fuel cell. In this study, in order to realize the systematic design technology and performance improvements of an ultra-precision machine for machining the large-surface micro-features, a structural characteristic analysis was performed using its virtual prototype. The prototype consisted of gantry-type frame, hydrostatic feed mechanisms, linear motors, brushless DC servo motor, counterbalance mechanism, and so on. The loop stiffness was estimated from the relative displacement between the tool post and C-axis table, which was caused by a cutting force. Especially, the causes of structural stiffness deterioration were identified through the structural deformation analysis of sub-models.

• 대한기계학회논문집A
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• 제31권12호
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• pp.1173-1179
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• 2007

In recent years, research to machine large-surface micro-features has become important because of the light guide panel of a large-scale liquid crystal display and the bipolar plate of a high-capacity proton exchange membrane fuel cell. In this study, in order to realize the systematic design technology and performance improvements of an ultra-precision machine for machining the large-surface micro-features, a structural characteristic analysis was performed using its virtual prototype. The prototype consisted of gantry-type frame, hydrostatic feed mechanisms, linear motors, brushless DC servo motor, counterbalance mechanism, and so on. The loop stiffness was estimated from the relative displacement between the tool post and C-axis table, which was caused by a cutting force. Especially, the causes of structural stiffness deterioration were identified through the structural deformation analysis of sub-models.