• Title/Summary/Keyword: Cost-effective Design

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AUTOMOTIVE FORMABILITY SIMULATION PROCESS FOR EARLY DESIGN PHASES

  • EL-SAYED J.;KIM H.;FRUTIGER R.;LIU W.
    • International Journal of Automotive Technology
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    • v.6 no.3
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    • pp.277-283
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    • 2005
  • Formability simulation of automotive panels at early design phases can reduce product and tooling development time and cost. However, for the simulation to be effective in leading the design process, fast and reliable results should be achieved with limited design definition and minimum modeling effort. In this paper, nonlinear finite element analysis is used to develop an automated process for the formability simulation of automotive body panels at early design phases. Due to the limited design definition at early design phases, the automated simulation process is based on the plane strain analysis for selected number of typical sections along the panel. Therefore, an entire panel can be analyzed with few sections. The state of plane strain can be easily induced, during simulation through symmetry and applied boundary conditions that simplify the modeling process. To study the reliability and effectiveness of the developed simulation process, the analytical results are compared with measured results of production automotive body side panels. The comparison demonstrates that the developed simulation process is reliable and can be effective for analyzing sheet metal formability, in early vehicle development phases.

A Study on the relations among the Feature, Function, and Manufacturing Process to integrate the Part Design and Process Planning in the Early Design Stage. (제품개발 초기단계의 제품설계와 공정설계의 통합을 위한 특징형상과 의도기능 및 가공 공정간의 상관 관계에 관한 연구)

  • 임진승;김용세
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.540-545
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    • 2002
  • The tight integration of the part design and process planning is very effective to high quality product development and cost effective manufacturing. Moreover, the integration in the early design stage, that is, the integration of the conceptual design and the conceptual process planning may take a big impact with the forecasting the alternative of the design and manufacturing. In this paper, the real field parts are studied about the relations among the Feature, Function, and Manufacturing Process taking the style of reverse engineering method, to found the base of the systematic computer system for the integrated product design and manufacturing process planning.

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An accurate and cost-effective fuzzy logic controller(I)-A VHDL design and simulation (고정밀 저비용 퍼지 제어기(I)-VHDL 설계 및 시뮬레이션)

  • 김대진;조현인
    • Journal of the Korean Institute of Telematics and Electronics C
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    • v.34C no.7
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    • pp.38-50
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    • 1997
  • This paper concerns a VHDL design and simulation of an accurate and cost-effective fuzzy logic controller (FLC). The accurcy of the proposed FLC is obtained by using the center of gravity (COG) defuzzifier that considers both membership values and spans of membership functions in calculating a crisp value. The cost-effectiveness of the proposed FLC is obtained by restructuring the conventional FLC in the following ways: Firstly, the MAX-MIN inference is inference is replaced by a read-modify-write operation that can be implemented economically in the structure of register files. Secondly, the division in the COG defuzzifier is avoided by finding the moment equilibrium point. The proposed COG defuzzifier has two disadvantages that it requires additional multipliers and it takes a lot of computation time to find the moment equilibrium point. The first disadvantage is overcome by replacing the mulitpliers with stochastic AND operations and the second disadvantage is alleviated by using a coarse-to-fine searching algorithm. The proposed FLC is described in VHDL structurally and behaviorally and whether it is working well or not is checked on SYNOPSYS VHDL simulator by using the truck backer-upper control problem.

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A Study on the Evaluation of Dynamic Behavior and Liquefaction Cau8ed by Earthquake of Sea Dike Structures on the Ground (방조제 축조 예정지반의 지진에 의한 액상화 거동 평가)

  • 도덕현;장병욱;고재만
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.35 no.2
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    • pp.43-56
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    • 1993
  • The laboratory tests are performed on how the liquefaction potential of the sea dike structures on the saturated sand or silty sand seabed could be affected due to earthquake before and after construction results are given as follows ; 1. Earthquake damages to sea dike structures consist of lateral deformation, settlement, minor abnormality of the structures and differential settlement of embankments, etc. It is known that severe disasters due to this type of damages are not much documented. Because of its high relative cost of the preventive measures against this type of damages, the designing engineer has much freedom for the play of judgement and ingenuity in the selection of the construction methods, that is, by comparing the cost of the preventive design cost at a design stage to reconstruction cost after minor failure. 2. The factors controlling the liquefaction potential of the hydraulic fill structure are magnitude of earthquake(max. surface velocity), N-value(relative density), gradation, consistency(plastic limit), classification of soil(G & vs), ground water level, compaction method, volumetric shear stress and strain, effective confining stress, and primary consolidation. 3. The probability of liquefaction can be evaluated by the simple method based on SPT and CPT test results or the precise method based on laboratory test results. For sandy or silty sand seabed of the concerned area of this study, it is said that evaluation of liquefaction potential can be done by the one-dimensional analysis using some geotechnical parameters of soil such as Ip, Υt' gradation, N-value, OCR and classification of soils. 4. Based on above mentioned analysis, safety factor of liquefaction potential on the sea bed at the given site is Fs =0.84 when M = 5.23 or amax= 0.12g. With sea dike structures H = 42.5m and 35.5m on the same site Fs= 3.M~2.08 and Fs = 1.74~1.31 are obtained, respectively. local liquefaction can be expected at the toe of the sea dike constructed with hydraulic fill because of lack of constrained effective stress of the area.

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Cost Effectiveness Evaluation of Seismic Isolated Bridges in Low and Moderate Seismic Region (중약진 지역에서의 지진격리교량의 비용효율성 평가)

  • 고현무
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2000.10a
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    • pp.440-447
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    • 2000
  • In order to evaluate the cost effectiveness of seismic isolation for bridges in low and moderate seismic region, a method of calculation minimum life-cycle cost of seismic-isolated bridges under specific acceleration level and soil condition is developed. Input ground motion is modeled as spectral density function compatible with response spectrum for combination of acceleration coefficient and site coefficient. Failure probability is calculated by spectrum analysis based on random vibration theories to simplify repetitive calculations in the minimization procedure. Ductility of piers and its effects on cost effectiveness are considered by stochastic linearization method. Cost function and cost effectiveness index are defined by taking into consideration the characteristics of seismic isolated bridges. Limit states for calculation of failure probability are defined on superstructure, isolator and pier, respectively. The results of example design and analysis show that seismic isolation is more cost-effective in low and moderate seismic region than in high seismic region.

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Probability- based Life Cycle Cost Analysis of Railroad Structures (확률적 방법에 의한 철도시설물의 LCC 분석)

  • Sho Byung-Choon;Choi Young-Min;Cho Sun-Kyu;Shin Kyung-Chul;Jung Jae-Dong
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.971-976
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    • 2004
  • The management of railroad structures is more difficult and complicate because there are many structures such as rail, bridge, tunnel, station, and so on. Therefore, LCC(Life Cycle Cost) analysis of railroad structures as public infrastructure must contain a maintenance cost as well as an initial cost in order to make a more effective management during the life cycle on the design phase. This paper presents a cost classification scheme considering user costs such as value of delayed time of passenger and freight. Also, in this study it is developed a probabilistic life cycle cost(PLCC) analysis model of railroad structures taking into account uncertainties and variations of input variables in order to analyze LCC. It may be stated that the model proposed in this study can greatly contribute to the making optimal decision, the estimate of the maintenance cost and the allocate of budget in the project of railroad structures.

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A Study of the Maintenance cost model for the Life Cycle Cost Calculation of the Railroad Vehicle (철도차량 수명유지비용 계산을 위한 유지보수 비용모델 연구)

  • Kim, Jae-Hoon;Jun, Hyun-Kyu;Park, Jun-Seo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.567-573
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    • 2008
  • Life cycle costing is one of the most effective approaches for the cost analysis of long-term life products, like as railroad vehicle. Life cycle costing includes the cost of concept design, development, manufacture, operating, maintenance and disposal. Especially, life cycle costing in the railroad industry has been focused on the maintenance cost. In this paper, we investigated the standard, guide and maintenance information of railroad vehicle. For this purpose, we suggested the cost model of railroad vehicle maintenance information. We also performed maintenance cost analysis on the some sub-system of railroad vehicle for the case study.

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Structural Optimization of High-rise Buildings using High-strength Steels (고강도강재의 효율적 사용을 위한 초고층건물의 최적설계기법)

  • Seo, Ji-Hyun;Kwon, Bong-Keun;Kim, Sang-Bum;Park, Hyo-Seon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.3
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    • pp.277-287
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    • 2009
  • Recently, the high-strength steel of 400~600MPa tensile strength is producing in the country. Use of high-strength steel member in the design of high-rise buildings is expected to increase the efficiency of structural design in the aspect of structure material weight and cost, however it has been used only a narrow extent. No efficient design method to use high-strength steel in the design of high-rise buildings has been developed. Therefore, in this study structural cost optimization technique that can minimize the structural material cost of high-rise buildings using high-strength steels is developed. The efficiency of the technique is evaluated by comparing the experience-based design for 6 high-rise building examples. As a result, the proposed techniques can save 7~21% of structural material cost compared with experienced-based design. And also, the rough guideline for effective use of high-strength steels in the structural design of high-rise buildings is introduced on the basis of results.

Application of DCOC for Minimum Cost Design of PPC Structrues (PPC 구조의 최소경비설계를 위한 DCOC방법의 응용)

  • 조홍동;이상근;구봉근;한상훈
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1997.10a
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    • pp.171-178
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    • 1997
  • This paper describes the application of discretized continuum-type optimality criteria (DCOC) for the multispan partially prestressed concrete beams. The cost of construction as objective function which includes the costs of concrete, prestressing steel, non-prestressing steel and formwork is minimized. The design constraints include limits on the maximum deflection, flexural and shear strengths, in addition to ductility requirements, and upper and lower bounds on design variables as stipulated by the design code. Based on Kuhn-Tucker necessary conditions, the optimality criteria are explicitly derived in terms of the design variables-effective depth, eccentricity of prestressing steel and non-prestressing steel ratio. The prestressing profile is prescribed by parabolic functions. The self-weight of the structure is included in the equilibrium equation of the real system, as is the secondary effect resulting from the prestressing force. Two numerical examples of multispan PPC beams with rectangular cross-section are solved to show the applicability and efficiency fo the DCOC-based technique.

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Reliability Design Based on System Performance-Cost Trade-off for Manufacturing facility

  • Hwang, Heung-Suk;Hwang, Gyu-Wan
    • International Journal of Reliability and Applications
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    • v.2 no.4
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    • pp.269-280
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    • 2001
  • The objective of this paper is to provide a model for effective implementation of costing RAM management in the design and procurement of production facility considering the system cost-performance trade-off. This research proposes a two-step approach of costing RAM design and test of system RAM for production facility. In Step 1, a static model is proposed to find an initial system configuration to meet the required performance based on system RAM and LCC and analyzes the trade-off relationships between various factors of RAM and LCC. In the second Step, we developed time and failure truncated models for system reliability test and analysis. For the computational purpose, we developed computer programs and have shown the sample results. By the sample test run, the proposed model has shown the possibilities to provide a good method to analyze system performance evaluation for both design and operational phase, This model can be applied to a wide variety of systems not only for costing RAM of the production facilities but also for the other kinds of equipment.

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