• Title/Summary/Keyword: Corrosion-damage

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Effect of Stabilizer on Corrosion and Cavitation Damage in the Sea Water of Electroless Nickel Plating Layer (무전해 니켈도금 층의 해수 내 부식과 캐비테이션 손상에 대한 안정제 효과)

  • Park, Il-Cho;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.107-107
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    • 2018
  • 무전해 니켈도금 용액의 성분은 Ni(II)염, 환원제, 적합한 금속 배위 리간드, 안정제 및 특정 특성 요구에 대한 첨가제를 포함한다. 일반적으로 도금 욕에는 미량의 안정제가 함유되어 있다. 만약 적절한 안정화 시스템이 없는 도금 욕에서 도금 공정 시 도금 시작 직후에 많은 양의 니켈 플레이크(Ni flake)가 생성되어 빠르게 도금 용액이 분해되어 더 이상 도금이 어렵게 된다. 그러나 무전해 도금 욕에서 안정제의 역할 및 도금 층에 미치는 영향에 대한 연구는 여전히 부족한 실정이다. 따라서 본 연구에서는 $Pb^{2+}$ 안정제 농도가 도금 층에 미치는 영향과 캐비테이션 침식 실험을 통해 그 내구성을 평가하고자 하였다. 무전해 니켈코팅을 위한 모재는 회주철(FC250)을 $19.5mm{\times}19.5mm{\times}5mm$의 크기로 가공하였다. 회주철의 인장강도는 $330N/mm^2$이며, 그 성분 조성(wt.%)은 3.23 C, 1.64 Si, 0.84 Mn, 0.016 P, 0.013 S 그리고 나머지는 Fe이다. 시험편은 SiC 페이퍼 #1200까지 연마하여 시험편의 표면 거칠기는 $1.6-2.1{\mu}m$ 범위 내로 제작하였다. 무전해 도금 전 시험편은 탈지를 위해 상온의 아세톤 용액에서 3분간 초음파 세척하고, $90^{\circ}C$의 알카리 수용액으로 5분간 세척하였다. 그리고 표면 활성화를 위한 산세척은 5% 황산용액에서 30초 동안 실시하였다. 도금조로 500mL 비커를 사용하였으며, 모든 시험편은 2시간 동안 무전해 니켈도금을 실시하였다. 그리고 니켈도금 층의 내식성과 내구성을 평가하기 위해 전기화학적 분극 실험을 통한 타펠분석과 ASTM G32 규정에 의거한 캐비테이션 침식 실험을 실시하였다. 그 결과 안정제 농도가 도금 속도와 도금 층의 성분 변화에 크게 영향을 미쳤으며, 그에 따라 도금 층의 내식성과 내구성이 크게 변화되었다.

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Evaluation of steel corrosion and Concrete Freeze-Thaw durability on the Liquid non-chloride deicer (액상 비염화물계 제설제의 강재 부식성 및 콘크리트 동결융해 내구성 평가)

  • Lee, Beung-Duk;Kim, Hyun-Joong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.529-532
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    • 2008
  • Domestic area of most be happened chloride deicer damage. Because daily mean temperature is below 0$^{\circ}C$ from the area of domestic most. Use of deicing chemicals has been and will continue to be a major part of highway snow and ice control methods. Chloride-containing chemicals such as calcium chloride or rock salt are main deicers for the road. Extensive use of chloride deicers is, however, not only the source of substantial cost penalties due to their corrosive action and ability to deterioration roadway surface materials but also the source of environmental damages. Particularly, it has been recognized that chlorides present in deicing agents can significantly increase concrete surface scaling. In severe cases, scaling can result in dislodgement of coarse aggregate. This research estimates that pH and test of specific pollutants, dynamic modulus of elasticity for freeze-thaw test of concrete were higher than those NaCl, $CaCl_2$, and NaCl+$CaCl_2$(7:3, w/w), also weight losses for scaling test of concrete were much lower than those of NaCl, $CaCl_2$, and NaCl+$CaCl_2$(7:3, w/w).

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A Experimental Study on the Compressive Capacity of Circular Section Wood using Synthetic Resins (합성수지를 이용한 원형단면 목재의 압축보강 성능에 관한 실험적 연구)

  • Park, Sung-Moo;Park, Kwang-Seob;Kang, Pyeong-Doo;Ha, Jong-Han
    • Journal of Korean Association for Spatial Structures
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    • v.9 no.3
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    • pp.93-100
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    • 2009
  • As interest in latest cultural heritance is increased, an importance about conservation of dilapidated cultural building asset is risen. Most of cultural building asset used wood by main material and conservation repair about corrosion and damage by deterioration of these cultural building asset considers cultural value of member and the basis principle is the archetype maintenance. Accordingly, conservation processing method that use synthetic is embossed. This paper experimented with reinforcement sectional area ratio, direction of section, length, strength of synthetic resins as variable and manufactures total 14 specimens as experimental study about compression reinforcement performance of circular section wood that strengthen by synthetic resins. The result of this paper has shown that adequate strengthen is more efficient than new member and the most important authenticity in strengthen and repair of cultural heritance can be ensured.

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Analytical Study on the Chloride Ion's Permeation of Reinforced Concrete Repaired by Patching Repair Material (단면수복재로 보수시공한 철근콘크리트내로의 염화물이온 침투에관한 해석적 연구)

  • Yun, Sun-Young;Shin, Sang-Heon;Ryu, Byung-Cheol;Lee, Han-Seung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.617-620
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    • 2008
  • When the RC structure repaired by patching repair method, which method refilles with patching repair material after removes degraded area, It is necessary to determine chloride ion's permeation from outside of the RC structure repaired by patching repair material. Therefore, in this study, damage from sea environment of structure was predicted, moreover, diffusion coefficient of concrete also determined to figure out rebar's corrosion and concentration of chloride ion. RCPT(Rapid Chloride Permeability Test) was used for ditermination of patching repair material's diffusion coefficient, also connection between material thickness and effect of chloride ion's permeation was examined in analytically. Results which derived by experimental test was used in FEM(Finite Element Method) and equation suggested by JSCE to predict concentration of chloride ion in different distance from surface.

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Cost-Benefit Analysis in order to Select the Reasonably Practical Risk Reduction Measures(RRMs) on High Pressure Urban Gas Pipelines (도시가스 고압배관의 합리적인 위험감소조치 선정을 위한 비용-편익분석)

  • Ryou, Young-Don;Kim, Young-Seob;Lee, Su-Kyung
    • Journal of the Korean Institute of Gas
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    • v.15 no.2
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    • pp.40-46
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    • 2011
  • The purpose of CBA(cost-benefit analysis) in risk assessment is to show whether the benefits of implementing additional risk reduction methods(RRMs) derived through risk assessment outweigh its costs and it is proper to implement the methods. In this paper CBA has been conducted in order to select the most effective and reasonable RRM as implementing the RRM derived after QRA for the high pressure urban gas pipelines. As conducting QRA again by applying the derived RRMs, No. 10 measure which includes pipeline corrosion monitoring, MOV(motor operated valve) installation and the method to protect pipeline damage caused by third-party mechanical interference has showed the highest risk reduction effect. Also it has been considered to be reasonably practicable by conducting CBA and then is selected as the most effective and reasonable RRM on the objects of this paper.

Study on Design Change of a Pipe Affected by Liquid Droplet Impingement Erosion (액적충돌침식 영향 배관의 설계변경에 관한 연구)

  • Hwang, Kyeong-Mo;Lee, Chan-Gyu;Bhang, Keug-Jin;Yim, Young-Sig
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1097-1103
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    • 2011
  • Liquid droplet impingement erosion (LDIE) is caused by the impact of high-velocity droplets entrained in steam or air on metal. The degradation caused by the LDIE has been experienced in steam turbine internals and high-velocity airplane components (particularly canopies). Recently, LDIE has also been observed in the pipelines of nuclear plants. LDIE among the pipelines occurs when two-phase steam experiences a high pressure drop (e.g., across an orifice in a line to the condenser). In 2011, a nuclear power plant in Korea experienced a steam leak caused by LDIE in a pipe through which a two-phase fluid was flowing. This paper describes a study on the design change of a pipe affected by LDIE in order to mitigate the damage. The design change has been reviewed in terms of fluid dynamics by using the FLUENT code.

Improvement of Ammunition Box by Ergonomic Evaluation

  • Lee, Kyung-Sun;Kim, Sung-Hoon;Seo, Song-Won;Jung, Myung-Chul
    • Journal of the Ergonomics Society of Korea
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    • v.34 no.1
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    • pp.1-10
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    • 2015
  • Objective: The purpose of this paper is to evaluate old and newly designed ammunition boxes from an ergonomic point of view. Background: The ammunition boxes made of wood, which are currently used by the military, have some difficulties such as corrosion and damage of ammunition, environmental pollution, and stock management. Also, damages to the wooden ammunition boxes take place frequently, because soldiers carry them manually. Method: Sixteen participants volunteered to randomly perform lifting, carrying, and side-by-side moving tasks with 4 different old and new boxes, respectively for the ammunitions of 5.56mm, 60mm, 81mm, and 105mm in diameter. The old boxes are made of wood and are currently used in the military, while the new boxes are made of plastics. The joint moments of the elbow, shoulder, back, and knee were measured by using a motion analysis system and force platforms. In addition, an electromyographic system was used to measure the forces of hand and wrist muscles. Results: In most tasks, new boxes caused less joint moments at the elbow and shoulder than old boxes, because the new boxes were lighter and smaller than the old boxes. New boxes also derived less hand and wrist muscle forces due to the provision of fixed hard handles rather than string handles. Conclusion: The ergonomically designed new boxes could reduce the physical stresses of soldiers manually handling ammunitions and be helpful for storage and reuse. Application: This study shows an ergonomic application example for product development and evaluation.

A Basic Research for the Development of Cleaning Agent for Stone Made Cultural Property (석조 문화재 보존 처리용 세정제 개발에 관한 기초연구)

  • Cho, Heon-young;Xia, Yong-mei
    • Journal of Conservation Science
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    • v.11 no.1 s.14
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    • pp.28-37
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    • 2002
  • The cleaning in conservation treatment of cultural heritage is very important process. For the best conservation treatment of cultural heritage, except having a good detergency, the cleaning agent must be able to keep the heritage from the secondary deposition and re-soiling, damage and etc. In this paper, the dust (lichen, algae, dust, etc.) on the surface of stone made heritage was treated with some kinds of solvents and analyzed with FT-IR to develop a cleaning agent for stone made cultural heritage. And the cleaning ability to the dust and the corrosion ratio to the granite of the cleaning agent was investigated. Nonionic surfactants were good for treatment of stone-made cultural heritage. The reason is that nonionic surfactants are stable in acidic solution, and possess low reactivity with the compound of stone and low possibility to the second contamination, and build up the reactivities of acids and oxidants. A new cleaning agent composed with $H_2O_2/HF/NP-10$ shows a good cleaning ability for the conservation treatment of stone made cultural heritage.

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Development of Nondestructive Detecting System for Elevator Wire Ropes using Hall-effect Sensors (Hall 센서를 이용한 엘리베이터 와이어 로프의 비파괴 검출시스템의 개발)

  • Kim, Sung-Duck
    • Journal of Sensor Science and Technology
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    • v.10 no.1
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    • pp.33-41
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    • 2001
  • Wire ropes have been widely used in industrial applications, wherever heavy weight should be carried safely or mechanical energy should be transmitted fast. Especially, wire rope failures in operating elevator may lead to extensive property damage and serious injury to nearby personnel. Hence, it is very important to inspect wire rope periodically. Failure defection of wire rope requires fundamental knowledge of wire rope construction, rope behavior, properties of fault, sensing and signal processing method. In this research, the development of a new fault detecting system incorporating Hall-effect sensors to detect flaws such as abrasion, broken wire, corrosion and deformation for aged wire ropes in elevator, is described. For using a detector as a portable instrument, several performances for implementing sensing part with Hall-effect sensor, analog signal processing unit and programs are described. Experiments and field testing results for the implemented detecting system are also given. As a result, it is verified that the detecting system has good efficiency for inspecting faults of aged wire ropes in service.

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Properties of Advanced Synthetic Fiber Reinforced Concrete for Improvement of Tunnel Shotcrete Performance (터널 숏크리트 성능 향상을 위한 고기능성 합성섬유 보강 콘크리트의 물성 평가)

  • Jeon, Chanki;Jeon, Joongkyu
    • Journal of the Society of Disaster Information
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    • v.7 no.1
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    • pp.43-50
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    • 2011
  • The Application of Steel Fiber Shotcrete in tunneling construction has become part of tunneling practice at least since the 1970s because of its high bending and tensile properties. Over the past 3 decades, researcher from all over the world have been significantly developing the associated technologies for improved performance of SFRS. But still it has some major drawbacks in terms of durability, damage of pumping hose, wastage due to rebound concrete, corrosion and it costs high. To overcome this situation researcher has to look for some alternative material. Therefore, this part study deals with the three types of fiber in order to find good alternative for steel fiber. Polyamide and Polypropylene fiber were used in this study with 0.6, 0.5% mixing ratio. To evaluate its fresh and harden properties air content, slump, compressive, split tensile and bending strength were measured. After comparing the results of all three types of fiber reinforced concrete with its different mixing proportion this study propose that polyamide fiber with addition ratio of 0.6 % for field use.