• Title/Summary/Keyword: Corrosion prediction

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The Prediction of Remaining Service Life of Land Concrete Due to Steel Corrosion (철근부식에 의한 육지 콘크리트의 잔존수명 예측)

  • 정우용;윤영수;송하원;변근주
    • Journal of the Korea Concrete Institute
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    • v.12 no.5
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    • pp.69-80
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    • 2000
  • This paper presents the prediction of remaining service life of the concrete due to steel corrosion caused by the following three cases; carbonation, using sea sand and using deicing salts. The assessment of initiation period was generalized considering the existing perdiction models in the literature, corrosion experiment and field assessment. To evaluate the prediction equation of rust growth, the corrosion accelerating experiments was performed. The polarization resistance was measured by potentiostat and the conversion coefficient of polarzation resistance to corrosion rate was determined by the measurement of real mass loss. Chloride content, carbonation, cover depth, relative humidity, water-cement ratio(W/C), and the use of deicing salts were taken into account and the resulting prediction equation of rust growth was proposed on the basis of these properties. The proposed equation is to predict the rust growth during any specified period of time and be effective in particular for predicting service life of concrete in the case of using sea sand.

Life Prediction and Fatigue Strength Evaluation for Surface Corrosion Materials (인공부식재의 피로강도평가와 통계학적 수명예측에 관한 연구)

  • 권재도;진영준;장순식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1503-1512
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    • 1992
  • The strength evaluation and life prediction on the corrosion part of structure is one of the most important subjects, as a viewpoint of reducing economic loss by regular inspection, maintenance, repair and replace. For this purpose, it has been difficult to obtain the available data on growth of pit depth or growth rate of each pit which depends on time. In this paper, the life prediction and strength evaluation method was suggested for the structure with irregular stress concentration part by surface corrosion. The statistical distribution pattern of corrosion depth and the degree of fatigue strength decline were confirmed according to corrosion period by artificial corrosion of SS41 steel. The life prediction and the fatigue strength evaluation of materials with consideration of the corrosion period on the extreme value statistic analysis by the data of maximum depth of corrosion and on random variable was studied.

A Study on the Development of Corrosion Prediction System of Reinforcing Bars in Sea-shore Structure (해양 구조물의 철근부식 예측기법 개발에 관한 연구)

  • 박승범;김도겸
    • Journal of the Korea Concrete Institute
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    • v.11 no.6
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    • pp.89-100
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    • 1999
  • Service life of concrete structures that are exposed to the environmental attack is largely influenced by the corrosion of reinforcing bare due to the chloride contamination. Chloride ions penetrate continuously into concrete from the environment, and chloride diffusion velocity is governed by a mechanical steady stage. In this study, a method is developed to predict corrosion initiation of reinforcing bars in the sea-shore structures, based on governing equations that take into account the diffusing of chloride ions and a mechanical steady state. As a result of this study, Corrosion Prediction System (CPS) is developed, and it can be used to determine an optimal time for repair and rehabilitation actions need to be taken. Futhermore, CPS assists the concrete mixing structures by predicting of chloride concentrations in concrete mixture, exposed to salt concentrations and service environment.

Effect of External Corrosion in Pipeline on Failure Prediction

  • Lee, Ouk-Sub;Kim, Ho-Jung
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.2
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    • pp.48-54
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    • 2000
  • This paper presents the effect of shape of external corrosion in pipeline on failure prediction by using a numerical simulation. The numerical study for the pipeline failure analysis is based on the FEM(Finite Element Method)with an elastic-plstic and large-deformation analysis. Corrosion pits and narrow corrosion grooves in pressurized pipeline were analysed. A failure criterion, based on the local stress state at the corrosion and a plastic collapse failure mechanism, is proposed. The predicted failure stress assessed for the simulated corrosion defects having different corroded shapes along the pipeline axis compared with those by methods specified in ANSI/ASME B31G code and a modified B31G code. It is concluded the corrosion geometry significantly affects the failure behavior of corroded pipeline and categorisation of pipeline corrosion should be considered in the development of new guidance for integrity assessment.

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Accelerated Prediction Methodologies to Predict the Outdoor Exposure Lifespan of Galvannealed Steel

  • Kim, Ki Tae;Yoo, Young Ran;Kim, Young Sik
    • Corrosion Science and Technology
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    • v.18 no.3
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    • pp.86-91
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    • 2019
  • Generally, atmospheric corrosion is the electrochemical degradation of metal that can be caused by various corrosion factors of atmospheric components and weather, as well as air pollutants. Specifically, moisture and particles of sea salt and sulfur dioxide are major factors in atmospheric corrosion. Using galvanized steel is one of the most efficient ways to protect iron from corrosion by zinc plating on the surface of the iron. Galvanized steel is widely used in automobiles, building structures, roofing, and other industrial structures due to their high corrosion resistance relative to iron. The atmospheric corrosion of galvanized steel shows complex corrosion behavior, depending on the plating, coating thickness, atmospheric environment, and air pollutants. In addition, corrosion products are produced in different types of environments. The lifespans of galvanized steels may vary depending on the use environment. Therefore, this study investigated the corrosion behavior of galvannealed steel under atmospheric corrosion in two locations in Korea, and the lifespan prediction of galvannealed steel in rural and coastal environments was conducted by means of the potentiostatic dissolution test and the chemical cyclic corrosion test.

Atmospheric Corrosion Model of Carbon Steel Considering Relative Humidity, Chloride Deposition Rate, and Surface Particles (상대 습도, 염화물 누적률, 표면 입자를 고려한 탄소강의 대기부식 모델)

  • Jinsoo Shin;Hyeok-Jun Kwon;Hongseok Kim;Dooyoul Lee
    • Corrosion Science and Technology
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    • v.23 no.4
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    • pp.324-333
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    • 2024
  • Atmospheric corrosion poses a significant threat to durability of metallic materials and safety of structures, making precise prediction of corrosion rates crucial in industrial and engineering settings. Understanding the exact rate of corrosion is essential. However, accurate inclusion of various environmental factors that can influence atmospheric corrosion in the calculation of corrosion rate is a complex challenge. This study introduces a physics-based model that incorporates electrochemical methods and considers active surface area affected by surface contaminants to estimate atmospheric corrosion rate of carbon steel. The model can evaluate corrosion levels using key factors such as chloride deposition rate, relative humidity, and the presence of surface particles. By integrating these considerations, this model moves beyond empirical estimations, providing a more stable prediction of corrosion rate that is less susceptible to environmental variations. This model provides a robust tool for defense applications, offering precise insights into the dynamics of atmospheric corrosion that could enhance the maintenance and safety of weapon systems.

Design of Hull Residual Life Prediction System Considering Corrosion and Coating (부식과 도장을 고려한 선체잔여수명예측시스템 설계)

  • Park, Seong-Whan;Lee, Han Min
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.2
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    • pp.104-110
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    • 2013
  • In this paper, the design procedure and results for 'Residual Life Prediction System Considering Corrosion and Coating' are explained, which is one module of 'Life-cycle Management System of Ship and Offshore Plant's' Operation. This 'Residual Life Prediction System' has two main functions; one is residual life prediction function based on probability processing using corrosion measurement data of ship's major structural members, and another is rust rate prediction function based on visual image processing of inspection photos. The analysis of system user requirements and functions are introduced, and the structure and environment of the developed system are explained.

Study on the Web-based Prediction System for Corrosion Monitoring and Anti-corrosion (부식감시 및 방식을 위한 웹기반 예측시스템에 관한 연구)

  • Park, Hyoung-Keun;Kim, Sun-Yeob
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.784-789
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    • 2012
  • In this paper, a number of anode and reference electrodes that are installed around the target anti-corrosion objects to monitor, appropriate to your situation of a fixed potential and polarization methods can be applied automatically in the system was developed. In particular, this system was configured with a remote electric anti-corrosion automatic control device that have automatically adjust function to uniformal anti-corrosion in all parts of target objects, a corrosion monitoring device to perform the function of corrosion potential detection and a web-based operating program to perform the function of real-time monitoring, control and prediction. Using this system, by preventing oxidative corrosion phenomena can maximize the life of the target anti-corrosion objects.

Effect of Carbonation Threshold Depth on the Initiation Time of Corrosion at the Concrete Durability Design (콘크리트의 내구성 설계시 탄산화 임계깊이가 철근부식 개시시기에 미치는 영향에 관한 연구)

  • Yang, Jae-Won;Lee, Sang-Hyun;Song, Hun;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.229-230
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    • 2010
  • The Carbonation, one of the main deterioration factors of concrete, reduces capacity of members with providing rebar corrosion environment. Consequently it suggested standards of all countries of world, carbonation depth prediction equation of respective researchers and time to rebar corrosion initiation. As a result of carbonation depth prediction equation calculation, difference of time to rebar corrosion initiation is 149 years and difference of carbonation depth prediction equation is 162 years when water cement ratio is 50%. So a study on rebar corrosion with carbonation depth will need existing reliable data and verifications by experiment.

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A study on the corrosion evaluation and lifetime prediction of fire extinguishing pipeline in residential buildings

  • Jeong, Jin-A;Jin, Chung-Kuk;Lee, Jin Uk
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.8
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    • pp.828-832
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    • 2015
  • This study is conducted for the evaluation of corrosion and lifetime prediction of fire extinguishing pipelines in residential buildings. The fire extinguishing pipeline is made of carbon steel. Twenty-four samples were selected among all the fire extinguishing pipelines in a building; the selection was based on specimenspositions, pipeline diameters, and pipeline thickness. Analysis was conducted by using the results of visual inspection, electrochemical potentiodynamic anodic polarization test, pitting depth measurements, and extreme value statistics with the Gumbel distribution. The maximum pitting depth and remaining life were statistically predicted using extreme value statistics. During visual inspection, pitting corrosion was observed in several samples. In addition, extreme value statistics demonstrated that there were several pipelines that were very sensitive to pitting corrosion. However, the pitting corrosion was not critical in all the pipelines; thus, it was necessary to change only those pipelines that were severely corroded.