• Title/Summary/Keyword: Corrosion measurement

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Localization and Thickness Measurement of the Measuring Plane Using Ultrasonic Sensor and Encoder

  • Kim, Hyung-Kuk;Ahn, Hee-Tae;Lee, Dong-Hwal;Jeong, Seung-Gwon;Bae, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.127.5-127
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    • 2001
  • The 3-dimensional measuring machine by using an ultrasonic sensor is used one of the NDE (Nondestructive Evaluation). It is applied to the inspection of pipelines, boreholes, pressure vessel and tank, and so on. On particular when a harsh environment prohibits the use of moving mechanical parts. The 3-dimensional measuring machine by using an ultrasonic sensor, which measure 1-dimensional information and 2-dimensional information simultaneously from a target of inspection, and then re construct 3-dimensional information. So we can find the situation in progress and predict remaining life and corrosion without destructive examination. It´s a point of excellence that the 3-dimensional measuring machine is portable.

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A Study on Plastic Strain after Orthogonal Machining using Finite Element Analysis (유한요소법을 이용한 절삭가공면의 소성스트레인에 관한 연구)

  • Shin, Hyung-Gon;Kim, Tae-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.69-75
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    • 2003
  • Plastically deformed layer influences the mechanical property of the mechanical element such as creep hardening, microscopical crack and stress corrosion destruction. Therefore, the property so called the surface integrity has to be considered, and the machined surface including plastic deformation, distribution of stress has to be conducted quantitatively. This paper explains the orthogonal cutting, and made an orthogonal cutting model using the finite element method, then analyzed cutting power, plastic deformation of workpiece. It introduces the developed subsequent recrystallizations technique for measurement of the plastic strain of machined surface, and verified the technique.

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A Study on the Machining Characteristics of the Electropolishing of Aluminum (알루미늄 재의 전해연마 가공특성에 관한 연구)

  • 조규선;박봉진;이은상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.943-946
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    • 1997
  • Electropolishing is the controlled electrochemical removal of surface metal, resultmg in a brilliant appearance andimproved properties. Sometimes described as "reverse plating," the process has a leveling effect, which produces smoothnessand increased reflectivity. Unlike conventional mechanical finishing systems, the electropolishing does not smear, bend,stress or fracture the crystalline metal surface to achieve smoothness. Instead, electropolishing removes metal from thesurface producing a unidirectional pattern that is stress-free, microscopically smooth and often highly reflective. In addition,improved corrosion resistance and passivity are achieved on many ferrous and some non-ferrous alloys. Pure aluminium doesnot electropolish well, if at all, but most other alloys of aluminum electropolish excellently.Therefore, the aim of this study is to determine the characteristics of electropolishing aluminium alloy in term of currentdensity, machining time, temperature, electrode gap and workpiece surface measurementkpiece surface measurement

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The Corrosion Behavior of Ti-Si-N Coatings Prepared by a Hybrid Coating System under the influence of Si Addition (하이브리드 코팅시스템으로 합성된 Ti-Si-N 코팅막의 Si조성비에 따른 부식특성변화)

  • Choe, Gwang-Su;Kim, Gwang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.155-157
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    • 2009
  • 3성분계 Ti-Si-N코팅은 $N_2$와 Ar 혼합가스 분위기하에서 Ti 소스는 아크 이온 플레이팅, Si 소스는 직류 마그네트론 스퍼터링 증착기법을 이용해 스테인리스 스틸 기판위에 합성되었다. Ti-Si-N 코팅에서 Si 함유량이 증가함에 따라 주상정 구조가 TiN 나노결정질을 $SiN_x$ 비정질이 둘러싸고 있는 독특한 나노복합체구조로 변화되었다. 상온 NaCl 3wt% 용액에서 Anodic Polarization measurement 법으로 측정된 결과에서 Si 함유량이 높아짐에 따라 나노복합체 구조로 인하여 더 우수한 내식성을 나타내었다.

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A study on corrosion resistance of Zn-Mg thin film by anodic polarization measurement (양극 분극 측정에 의한 Zn-Mg 합금 박막의 내식 특성 연구)

  • Kim, Yeon-Won;Gang, Jun;Ra, Hye-Na;Kim, Gi-Jun;Mun, Gyeong-Man;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.223-223
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    • 2009
  • PVD 법으로 제작한 Zn-Mg합금 박막의 내식성 평가를 위해 양극 분극 실험을 실시하였다. 강판상에 제작한 Zn 단일 박막은 활성적 거동을 나타내는 반면 Zn-Mg 합금 박막은 부동태 거동을 나타내었다. 여기서는 Mg 원소 첨가에 따른 Zn-Mg 합금박막의 조성이나 구조 변화가 내식성 향상에 어떤 영향이 있는지를 양극분극측정을 통해 고찰-검토했다.

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Measurement of Friction Coefficient in Stretching of Coated Steel Sheets (각종 도금강판의 신장성형시 마찰계수측정)

  • Kwon, Jae-Wook;Kim, In-Soo;Lee, Dong-Nyung
    • Transactions of Materials Processing
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    • v.1 no.1
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    • pp.75-86
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    • 1992
  • Coated sheet steels have been increasingly used in automotive industry for improving corrosion resistance. One of the arised concerns is frictional behavior of coated sheet steel in stamping process. But analyses of the frictional behavior are complex and difficult. A tensile strip test has been developed for evaluating friction under the condition which simulate the stretching of sheet. Tests are conducted under different die radius and lubrication conditions. Electro-galvanized steel sheets show a lower coefficient of friction than bare steel sheets whose coated layers have been chemically removed. The coefficients of friction are independent of die radius.

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Development of Mobile Robot for CAS inspection of Oil Tanker (유조선의 상태평가계획 검사를 위한 이동로봇의 개발)

  • Lee, Seung-Heui;Son, Chang-Woo;Eum, Yong-Jae;Lee, Min-Cheol
    • The Journal of Korea Robotics Society
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    • v.2 no.2
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    • pp.161-167
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    • 2007
  • It is dangerous that an inspector overhauls defects and condition of the inner parts of an oil tanker because of many harmful gases, complex structures, and etc. However, these inspections are necessary to many oil tankers over old years. In this study, we proposed the design of mobile robot for inspection of CAS in oil tanker. The developed CAS inspection mobile robot has four modules, a measurement module of oil tanker's thickness, a corrosion inspection module, a climbing module of the surface on a wall, and a monitoring module. In order to get over at a check position, the driving control algorithm was developed. Magnetic wheels are used to move on the surface of a wall. This study constructed a communication network and the monitoring program to operate the developed mobile robot from remote sites. In order to evaluate the inspection ability, the experiments about performance of CAS inspection using the developed mobile robot have been carried out.

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Non-contact Ultrasonic Technique for the Thin Defect Evaluation by the Lamb-EMAT (비접촉 Lamb-EMAT를 이용한 두께감육 평가에 관한 연구)

  • Kim, Tae-Hyeong;Park, Ik-Geun;Lee, Cheol-Gu;Kim, Yong-Gwon;Kim, Hyeon-Muk;Jo, Yong-Sang
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.194-196
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    • 2005
  • Ultrasonic guided waves are gaining increasing attention for the inspection of platelike and rodlike structures. At the same time, inspection methods that do not require contact with the test piece are being developed for advanced applications. This paper capitalizes on recent advances in the areas of guided wave ultrasonics and noncontact ultrasonics to demonstrate a superior method for the nondestructive detection of thinning defects simulating hidden corrosion in thin aluminum plates. The proposed approach uses EMAT(electro-magnetic acoustic transducer) for the noncontact generation and detection of guided plate waves. Interesting features in the dispersive behavior of selected guided modes are used for the detection of plate thinning. It is shown that mode cutoff measurements provide a qualitative detection of thinning defects. Measurement of the mode group velocity can be also used to quantify of thinning depth.

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Measurement of Welding Residual Stress in a 25-mm Thick Butt Joint using Inherent Strain Method (고유변형도법에 의한 두께 25mm 맞대기용접부의 두께방향의 잔류응력측정)

  • Park, Jeong-Ung;An, Gyu-Baek;Woo, Wanchuck;Heo, Seung-Min
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.67-72
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    • 2013
  • Overlay welding is carried out to improve the corrosion resistance, wear resistance and heat resistance on the surface of the chemical plant and steelmaking plant structures. In overlay welding, control of the bead size and the temperature distribution of weldment are particularly important because that is directly connected to the improvement of quality and productivity. The aim of this study is to model the welding heat source that is very useful to analyze the bead size and temperature distribution of weldment. To find the welding heat source model, numerical analyses are performed by using FE software MSC-marc.

The influence of spraying conditions to the coating layer properties of Fe-Cr-Ni-Mo-Si-B alloy using the HVOF (HVOF를 이용한 Fe-Cr-Ni-Mo-Si-B계 고성능 합금 용사층의 특성에 미치는 용사조건의 영향)

  • 권기봉;조대형;장영권;백영남
    • Journal of the Korean institute of surface engineering
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    • v.35 no.1
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    • pp.5-10
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    • 2002
  • This study was performed to investigate the influence of spraying condition to the coating layer properties of Fe-Cr-Ni-Mo-Si-B alloy using the HVOF. The investigations, such as thickness measurement, surface roughness, hardness, friction coefficient, resistance of corrosion were carried out. Matrix is prepared by gritting and coating layer is made of Fe-Cr-Ni-Mo-Si-B alloy powder using HVOF. Alumina gritting layers are superior to steel gritting layers. The less spaying distance, the more coating layer properties confirmed. The optimum spraying condition, in this study, was proved as 13inch spraying distance with feed rate 350rpm (78g/min).