• 제목/요약/키워드: Corrosion measurement

검색결과 432건 처리시간 0.026초

A Study on Corrosion Resistance Characteristics of PVD Cr-N Coated Steels by Electrochemical Method

  • Ahn, SeungHo;Yoo, JiHong;Choi, YoonSeok;Kim, JungGu;Han, JeonGun
    • Corrosion Science and Technology
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    • 제2권6호
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    • pp.289-295
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    • 2003
  • The corrosion behavior of Cr-N coated steels with different phases (${\alpha}-Cr$, CrN and $Cr_2N$) deposited by cathodic arc deposition on Hl3 steel was investigated in 3.5% NaCl solution at ambient temperature. Potentiodynamic polarization test, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) were the techniques applied to characterize the corrosion behavior. It was found that the CrN coating had a lower current density from potentiodynamic polarization test than others. The porosity, corresponding to the ratio of the polarization resistance of the uncoated and the coated substrate, was higher in the $Cr_2N$ coating than in the other Cr-N coated steels. EIS measurements showed, for the most of Cr-N coated steels, that the Bode plot presented two time constants. Also, the $Cr_2N$ coating represents the characteristic of Warburg behavior after 72hr of immersion. The coating morphologies were examined in planar view and cross-section by SEM analyses and the results were compared with those of the electrochemical measurement. The CrN coating had a dense, columnar grain-sized microstructure with minor intergranular porosity. From the above results, the CrN coating provided a better corrosion protection than the other Cr-N coated steels.

실험계획에 기반한 수돗물 성분(Chloride and Sulfate Ions)의 구조재료 부식 영향성 고찰 (Effects of Chloride and Sulfate Ions on Corrosion Behaviors of Structural Materials Based on Design of Experiment)

  • 임동인;노흥수;권혁준;박승렬;조만식;이두열
    • Corrosion Science and Technology
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    • 제22권3호
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    • pp.201-213
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    • 2023
  • Corrosion management of an aircraft and its engine relies on rinsing and cleaning using tap water. Few studies have reported effects of tap water species on corrosion behaviors of structural materials. In this study, a series of experiments were conducted based on the design of experiment. Solutions with different levels of chloride and sulfate ions were prepared using a full factorial design. Two structural materials (aluminum alloy and steel) were used for an alternate immersion test. Weight loss was then measured. In addition, a silver specimen was utilized as a sensor for chloride deposition measurement. The silver specimen was examined using the electrochemical reduction method, XPS, and SEM-EDS. Surface analysis revealed that levels of chloride and sulfate ions were sufficient for the formation of silver chloride and silver surface. Statistical analysis of weight loss and chloride deposition rate showed significant differences in measured values. Concentration of chloride ions greatly affected corrosion behaviors of structural materials. Sulfate ion hindered the adsorption reaction. These results emphasize the importance of controlling ion concentration of tap water used for cleaning and rinsing an aircraft.

Atmospheric Plasma Spray코팅을 이용한 Yttrium계 소재의 내플라즈마성 및 세정 공정에 관한 연구 (A Study on Plasma Corrosion Resistance and Cleaning Process of Yttrium-based Materials using Atmospheric Plasma Spray Coating)

  • 권혁성;김민중;소종호;신재수;정진욱;맹선정;윤주영
    • 반도체디스플레이기술학회지
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    • 제21권3호
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    • pp.74-79
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    • 2022
  • In this study, the plasma corrosion resistance and the change in the number of contamination particles generated using the plasma etching process and cleaning process of coating parts for semiconductor plasma etching equipment were investigated. As the coating method, atmospheric plasma spray (APS) was used, and the powder materials were Y2O3 and Y3Al5O12 (YAG). There was a clear difference in the densities of the coatings due to the difference in solubility due to the melting point of the powdered material. As a plasma environment, a mixed gas of CF4, O2, and Ar was used, and the etching process was performed at 200 W for 60 min. After the plasma etching process, a fluorinated film was formed on the surface, and it was confirmed that the plasma resistance was lowered and contaminant particles were generated. We performed a surface cleaning process using piranha solution(H2SO4(3):H2O2(1)) to remove the defect-causing surface fluorinated film. APS-Y2O3 and APS-YAG coatings commonly increased the number of defects (pores, cracks) on the coating surface by plasma etching and cleaning processes. As a result, it was confirmed that the generation of contamination particles increased and the breakdown voltage decreased. In particular, in the case of APS-YAG under the same cleaning process conditions, some of the fluorinated film remained and surface defects increased, which accelerated the increase in the number of contamination particles after cleaning. These results suggest that contaminating particles and the breakdown voltage that causes defects in semiconductor devices can be controlled through the optimization of the APS coating process and cleaning process.

보존처리 후 철제유물에 생성된 부식물 특성 연구 (Study on Characteristics of Corrosion Products Generated in Iron Artifacts after Conservation Treatments)

  • 정지해;양희제;하진욱
    • 보존과학회지
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    • 제29권4호
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    • pp.297-309
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    • 2013
  • 철제유물은 출토되는 순간 급격한 환경변화로 인해 빠른 속도로 부식이 진행되므로 보존처리 과정을 거쳐 부식을 억제한다. 그러나 보존처리가 완료된 철제유물도 재부식이 발생하는 경우가 다수이며, 재부식된 유물의 보존처리는 1차 보존처리 시보다 그 처리가 어렵고 처리기간 또한 길어진다. 본 연구는 보존처리가 완료된 이후 보관과정에서 발생하는 부식생성물을 과학적으로 분석하여 재부식의 요인을 찾고자 하였다. 경주지역의 세 유적에서 출토된 철제유물을 동일한 약품과 방법으로 2002~2009년 동안 보존처리를 완료하였으나, 포장 보관 상태의 일부 철제유물에서 재부식 징후가 관찰되었다. 이중 재부식의 징후가 확인된 단조 철제유물 9점을 선별하여 질량측정, 육안관찰, 현미경을 통한 물리적 변화를 관찰하였고, SEM-EDS, XRD, IC, ICP분석을 통해 화학적 변화를 분석하였다. 그 결과, 유물에서 탈락된 부분의 접면에 형성된 황갈색 부식생성물은 군집한 형상만 다를 뿐 결정상은 공통적으로 침상형이 확인되었으며, 적색에서 황갈색으로 갈수록 침상의 형태가 뚜렷하였다. 보존처리가 완료된 시점의 경과에 따라 부식생성물이 증가할수록 유물의 질량이 증가하였고 염화이온의 농도가 상대적으로 높아지는 경향이 나타났다. 채집된 모든 시료의 부식생성물에 대한 XRD분석에서는 ${\beta}$-FeOOH(akaganeite)이 확인되었고, ICP분석 결과 $Na^+$, $Ca^{2+}$성분을 확인할 수 있었다.

수종 임플랜트 금속의 내식성에 관한 전기화학적 연구 (AN ELECTROCHEMICAL STUDY ON THE CORROSION RESISTANCE OF THE VARIOUS IMPLANT METALS)

  • 전진영;김영수
    • 대한치과보철학회지
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    • 제31권3호
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    • pp.423-446
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    • 1993
  • Titanium and its alloys are finding increasing use in medical devices and dental implants. The strong selling point of titanium is its resistance to the highly corrosive body fluids in which an implant must survive. This corrosion resistance is due to a tenacious passive oxide or film which exists on the metal's surface and renders it passive. Potentiodynamic polarization measurement is one of the most commonly used electro-chemical methods that have been applied to measure corrosion rates. And the potentiodynamic polarization test supplies detailed information such as open circuit, rupture, and passivation potential. Furthermore, it indicates the passive range and sensitivity to pitting corrosion. This study was designed to compare the corrosion resistance of the commonly used dental implant materials such as CP Ti, Ti-6A1-4V, Co-Cr-Mo alloy, and 316L stainless steel. And the effects of galvanic couples between titanium and the dental alloys were assessed for their useful-ness-as. materials for superstructure. The working electrode is the specimen , the reference electrode is a saturated calomel electrode (SCE), and the counter electrode is made of carbon. In $N_2-saturated$ 0.9% NaCl solutions, the potential scanning was performed starting from -800mV (SCE) and the scan rate was 1 mV/sec. At least three different polarization measurements were carried out for each material on separate specimen. The galvanic corrosion measurements were conducted in the zero-shunt ammeter with an implant supraconstruction surface ratio of 1:1. The contact current density was recorded over a 24-hour period. The results were as follows : 1. In potential-time curve, all specimens became increasingly more noble after immersion in the test solution and reached between -70mV and 50mV (SCE) respectively after 12 hours. 2. The Ti and Ti alloy in the saline solution were most resistant to corrosion. They showed the typical passive behavior which was exhibited over the entire experimental range. Therefore no breakdown potentials were observed. 3. Comparing the rupture potentials, Ti and Ti alloy had the high(:st value (because their break-down potentials were not observed in this study potential range ) followed by Co-Cr-Mo alloy and stainless steel (316L). So , the corrosion resistance of titanium was cecellent, Co-Cr-Mo alloy slightly inferior and stainless steel (316L) much less. 4. The contact current density sinks faster than any other galvanic couple in the case of Ti/gold alloy. 5. Ag-Pd alloy coupled with Ti yielded high current density in the early stage. Furthermore, Ti became anodic. 6. Ti/Ni-Cr alloy showed a relatively high galvanic current and a tendency to increase.

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콘크리트구조물 중의 철근 부식 저감을 위한 FRP Hybrid Bar의 적용성 연구 (A Study on the Application of FRP Hybrid Bar to Prevent Corrosion of Reinforcing Bar in Concrete Structure)

  • 이승태;박광필;박기태;유영준;서동우
    • 한국산학기술학회논문지
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    • 제20권5호
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    • pp.559-568
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    • 2019
  • 최근 해양환경의 대형 SOC구조물 증가에 따른 구조물 내구성 증진에 관심이 증가되고 있다. 내구성 증진을 위해 개발된 FRP Hybrid Bar의 구조적 성능은 검증 되었으나 부식에 대한 저항성을 평가한 연구는 미흡하여 본 연구를 수행 하였다. 본 연구에서는 콘크리트 중의 철근 종류에 따른 철근부식 저항성을 평가하였다. 평가를 위하여 철근은 일반철근과 FRP hybrid Bar을 사용하였다. 시험방법은 갈바닉전류(Galvanic)와 반전지법(Half-Cell)을 사용하였으며, 철근부식 촉진을 위하여 콘크리트 내부에 염분을 0%, 1.5%, 3%, 6% 첨가하였다. 그 결과 갈바닉전류측정에서 FRP Hybrid Bar는 부식전류가 측정되지 않았다. 반면 일반철근에서는 시험 직후 부식이 발생하는 결과를 나타내었다. Half-Cell측정 결과에서도 4단계의 염분 함유량의 차이와 광물질혼화재료를 사용한 콘크리트와 일반콘크리트에 관계없이 FRP Hybrid Bar의 부식 저항성이 우수하게 나타났다. 따라서 FRP Hybrid Bar는 해양환경 및 철근부식이 예측되는 구조물용 대체 철근으로 사용이 가능하나 부착성능, 탄성계수, 절곡부의 강선 노출에 대한 처리 방법 등이 개선되면 염해로부터 철근부식 저항성 확보를 요구하는 구조물에 사용 할 수 있는 우수한 소재로 판단된다.

원전감육배관 UT 두께측정 결과의 신뢰도 평가를 위한 다자비교시험 (Round Robin Test for Reliability Evaluation of Ultrasonic Thickness Measurement Results in Nuclear Power Plant Pipelines)

  • 이승준;이원근;이준현;이성호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1702-1707
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    • 2007
  • The reduction of pipe-thickness induced by flow accelerated corrosion (FAC) is one of the most serious problems on the maintenance of piping system in nuclear power plants (NNP). If the thickness of a pipe component is reduced below the critical level, it cannot sustain pressure and consequently results in leakage or rupture. For this reason, wall thinning by FAC has been inspected in secondary side piping systems in NPPs. In this research Round Robin Test (RRT) was conducted to verify confidence of wall thinning measurement system in NPP. 12 inspectors from 3 companies participated and 23 specimens were used according to standard practice in RRT. The gage R&R analysis was introduced in regard to repeatability and reproducibility that are affected to measurement system errors. Confidence intervals of thickness measurement system were obtained.

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접지전류 측정에 의한 다중 접지계통의 접지저항 측정 (Measurement of Resistance of Multi-Grounded System by Ground Current Measurement)

  • 최종기;안용호;정길조;한병성;김경철
    • 대한전기학회논문지:전력기술부문A
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    • 제53권4호
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    • pp.234-237
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    • 2004
  • Measuring ground resistance has been a popular method of evaluation of the grounding electrode performance. If some portions of grounding electrodes are lost by corrosion, aging or other reasons, consequent deteriotation of the grounding performance would be resulted. It is one of the reasons why it is required to evaluate the performance of grounding systems regularly. However, in case of the electric facilities with multi-grounded system such as power substations with multi-grounded overhead ground wires and/or distribution line neutrals, it is practically difficult to disconnect neutrals or skywires from the substation grounding mesh for the ground resistance measurement. In this paper, a method for the grounding performance measurement of multi-grounded systems, which is based on the measuring ground current distributions, has been proposed. A field test results has shown the validity of the proposed test method.

접지전류 측정에 의한 다중 접지계통의 접지저항 측정 (Measurement of Resistance of Multi-Grounded System by Ground Current Measurement)

  • 최종기;안용호;정길조;한병성;김경철
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제53권4호
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    • pp.234-234
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    • 2004
  • Measuring ground resistance has been a popular method of evaluation of the grounding electrode performance. If some portions of grounding electrodes are lost by corrosion, aging or other reasons, consequent deteriotation of the grounding performance would be resulted. It is one of the reasons why it is required to evaluate the performance of grounding systems regularly. However, in case of the electric facilities with multi-grounded system such as power substations with multi-grounded overhead ground wires and/or distribution line neutrals, it is practically difficult to disconnect neutrals or skywires from the substation grounding mesh for the ground resistance measurement. In this paper, a method for the grounding performance measurement of multi-grounded systems, which is based on the measuring ground current distributions, has been proposed. A field test results has shown the validity of the proposed test method.

Hydrogen Diffusion in APX X65 Grade Linepipe Steels

  • Park, Gyu Tae;Koh, Seong Ung;Kim, Kyoo Young;Jung, Hwan Gyo
    • Corrosion Science and Technology
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    • 제5권4호
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    • pp.117-122
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    • 2006
  • Hydrogen permeation measurements have been carried out on API X65 grade linepipe steel. In order to study the effect of steel microstructure on hydrogen diffusion behavior in linepipe steel, the accelerated cooling condition was applied and then three different kinds of microstructures were obtained. Hydrogen permeation measurement has been performed in reference to modified ISO17081 (2004) and ZIS Z3113 method. Hydrogen trapping parameters in these steels were evaluated in terms of the effective diffusivity ($D_{eff}$), permeability ($J_{ss}L$) and the amount of diffusible hydrogen. In this study, microstructures which affect both hydrogen trapping and diffusion were degenerated pearlite (DP), acicular ferrite (AF), bainite and martensite/austenite constituents (MA). The low $D_{eff}$ and $J_{ss}L$ mean that more hydrogen can be trapped reversibly or irreversibly and the corresponding steel microstructure is dominant hydrogen trapping site. The large amount of diffusible hydrogen means that corresponding steel microstructure is predominantly reversible. The results of this study suggest that the hydrogen trapping efficiency increases in the order of DP, bainite and AF, while AF is the most efficient reversible trap.