• Title/Summary/Keyword: Corrosion behaviors

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Relationship Between Local Wall Thinning and Velocity Components of Deflected Turbulent Flow Inside the Tee Sections of Carbon Steel Piping (탄소강 배관 티에서 편향 난류유동에 따른 속도성분과 국부감육의 상관관계)

  • Kim, Kyung-Hoon;Hwang, Kyeong-Mo;Kang, Deok-Won
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.7
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    • pp.717-722
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    • 2011
  • The aim of this study is to identify the locations at which local wall thinning occurs and to determine the turbulence coefficients related to local wall thinning. Experiments and numerical analyses of the tee sections of different down-scaled piping components were performed and the results were compared. Numerical analyses of full-scale models of actual plants were performed in order to simulate the flow behaviors inside the piping components. In order to determine the relationship between the turbulence coefficients and the rate of local wall thinning, numerical analyses of the tee components in the main feedwater systems were performed. The turbulence coefficients obtained from the numerical analyses were compared with the local wear rate obtained from the measurement data. From the comparison of the results, the vertical flow velocity component (Vr) flowing to the wall after separating in the wall due to the geometrical configuration and colliding with the wall directly at an angle of some degree was analogous to the configuration of local wall thinning.

A Study on Molecular Dynamics Method for Improving Characteristics of Ion Implantation (이온주입 특성 개선을 위한 분자동역학적 연구)

  • Yang, Young-Joon;Lee, Chi-Woo
    • Journal of Energy Engineering
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    • v.18 no.2
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    • pp.125-131
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    • 2009
  • Physical characteristics of metals such as hardness, wear-resistance and corrosion-resistance can be artificially controlled by ion implantation. The interaction between ion and solid surface was modeled in molecular scale and simulated by the molecular dynamics method in order to understand the ion implantation mechanism. From the microscopic point of view, the molecular behaviors were observed for improving characteristics of ion implantation. For these purposes, the implantation mechanism and the influences of incident energy, surface temperature and molecular weight were discussed in this study. As the results, the penetration probability was even decreased if incident energy was exceeded any values in the case of high temperature of solid surface. Moreover, it was confirmed that ion implantation into solid surface with amorphous state could be more effective for some conditions.

A Study on Material Degradation Evaluation of 9Cr1MoVNb Steel by Micromechanics Test Method (미소역학 시험기법에 의한 9Cr1MoVNb강의 열화도 평가)

  • Baek, Seung-Se;Na, Sung-Hoon;Yoo, Hyun-Chul;Lee, Song-In;Ahn, Haeng-Gun;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.105-110
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    • 2000
  • The Micromechanics test is new test method which uses comparatively smaller specimen than that required in conventional material tests. There are several methods, such as small-specimen creep test, the continuous indentation test, and small punch(SP) test. Among them, the small punch(SP) test method has been applied to many evaluation fields, such as a ductile-brittle transition temperature, stress corrosion cracking, hydrogen embrittlement, and fracture properties of advanced materials like FGM or MMC. In this study, the small punch(SP) test is performed to evaluate the mechanical properties at high/low temperature from $-196^{\circ}C$ to $650^{\circ}C$ and the material degradation for virgin and aged materials of 9Cr1MoVNb steel which has been recently developed. The ${\Delta}P/{\Delta}{\delta}$ parameter defined a slope in plastic membrane stretching region of SP load-displacement curve decreases according to the increase of specimen temperature, and that of aged materials is higher than the virgin material in all test temperatures. And the material degradation degrees of aged materials with $630^{\circ}C$ -500hrs and $630^{\circ}C$ -1000hrs are $36^{\circ}C$ and $38^{\circ}C$ respectively. These behaviors are good consistent with the results of hardness($H_v$) and maximum displacement(${\delta}_{max}$).

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Effect of Strain Aging on the Tensile Properties of an API X70 Linepipe Steel (API X70 라인파이프강의 인장 특성에 미치는 변형 시효의 영향)

  • Lee, Seung-Wan;Lee, Sang-In;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.27 no.10
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    • pp.524-529
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    • 2017
  • The effect of strain aging on the tensile properties of API X70 linepipe steel was investigated in this study. The API X70 linepipe steel was fabricated by controlled rolling and accelerated cooling processes, and the microstructure was analyzed using optical and scanning electron microscopes and electron backscatter diffraction. Strain aging tests consisting of 1 % pre-strain and thermal aging at $200^{\circ}C$ and $250^{\circ}C$ were conducted to simulate U-forming, O-forming, Expansion(UOE) pipe forming and anti-corrosion coating processes. The API X70 linepipe steel was composed of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite whose volume fraction was dependent on the chemical composition and process conditions. As the thermal aging temperature increased, the steel specimens showed more clearly discontinuous type yielding behavior in the tensile stress-strain curve due to the formation of a Cottrell atmosphere. After pre-strain and thermal aging, the yield and tensile strengths increased and the yield-to-tensile strength ratio decreased because yielding and aging behaviors significantly affected work hardening. On the other hand, uniform and total elongations decreased after pre-strain and thermal aging since dislocation gliding was restricted by increased dislocation density after a 1 % pre-strain.

Fatigue Behavior of STS316L Weldments and Degradation Characteristic Evaluation by Ultrasonic Test (STS316L 용접부의 피로거동 및 초음파시험에 의한 열화특성 평가)

  • Nam, Ki-Woo;Park, So-Soon;Ahn, Seok-Hwan;Do, Jae-Yoon;Park, In-Duck
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.2
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    • pp.156-164
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    • 2003
  • STS316L had been used as the structural material for energy environmental facilities, because austenite stainless steels like 316L have superior mechanical properties of which toughness, ductility, corrosion resistant and etc. However, those welded structures are receiving severe damage due to increasing of the aged degradation. Most studies until now have been carried out against fatigue behaviors of weldments, and were not well studied on nondestructive evaluation methods. In this study, the fatigue crack propagation behavior of STS316L weldment usually used for vessels of the nuclear power plant was investigated. Also, the degradation characteristics of 316L stainless steel weldments were evaluated by the ultrasonic parameter such as ultrasonic velocity, attenuation factor and time-frequency analysis. The results of this study can be used as a basic data for the prediction of the fatigue crack life of weldments structures without disjointing or stopping service of structures in service.

Behaviors of Cavitation Damage in Seawater for HVOF Spray Coated Layer with WC-10Co4Cr on Cu Alloy (WC-10Co4Cr으로 초고속 화염용사 코팅된 Cu 합금의 해수내 캐비테이션 손상 거동)

  • Han, Min-Su;Kim, Min-Sung;Jang, Seok-Ki;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.45 no.6
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    • pp.264-271
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    • 2012
  • Due to the good corrosion resistance and machinability, copper alloy is commonly employed for shipbuilding, hydroelectric power and tidal power industries. The Cu alloy, however, has poor durability, and the seawater application at fast flow condition becomes vulnerable to cavitation damage leading to economic loss and risking safety. The HVOF(High Velocity Oxygen Fuel) thermal spray coating with WC-10Co4Cr were therefore introduced as a replacement for chromium or ceramic to minimize the cavitation damage and secure durablility under high-velocity and high-pressure fluid flow. Cavitation test was conducted in seawater at $15^{\circ}C$ and $25^{\circ}C$ with an amplitude of $30{\mu}m$ on HVOF WC-10Co4Cr coatings produced by thermal spray. The cavitation at $15^{\circ}C$ and $25^{\circ}C$ exposed the substrate in 12.5 hours and in 10 hours, respectively. Starting from 5 hours of cavitation, the coating layer continued to show damage by higher than 160% over time when the temperature of seawater was elevated from $15^{\circ}C$ to $25^{\circ}C$. Under cavitation environment, although WC-10Co4Cr has good wear resistance and durability, increase in temperature may accelerate the damage rate of the coating layer mainly due to cavitation damage.

Bond Characteristic Between Lightweight Concrete and GFRP Bar (경량콘크리트와 GFRP 보강근의 부착 특성)

  • Son, Byung-Lak;Kim, Myung-Sik;Kim, Chung-Ho;Jang, Heui-Suk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.6
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    • pp.112-121
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    • 2013
  • FRP reinforced lightweight concrete structures can offer corrosion resistance and weight reduction effect simultaneously, so practical use of the structures may be expected afterwards. But to make concrete structures using lightweight concrete and FRP bar, that can resist external forces without internal slip of the FRP bar, it is very important to understand bond characteristic between lightweight concrete and FRP bar. During that time, a lot of studies for bond behaviors of FRP bar in normal concrete were conducted, but studies for bond behavior of FRP bar in lightweight concrete are very limited to date. So, bond characteristic between lightweight concrete and helically deformed GFRP bar was investigated in this study. Three main parameters were considered in experimental investigation: type of rebar, concrete type, and compressive strength of lightweight concrete. As an experimental result, it could be known that bond strength of helically deformed GFRP bar in lightweight concrete was 0.49 times bond strength of steel reinforcement in normal concrete.

Effect of Ca and Y combined addition on the corrosion behaviors of die-cast AZ91 magnesium alloy (다이캐스트 AZ91 마그네슘합금의 부식거동에 미치는 Ca과 Y 복합 첨가의 영향)

  • Woo, Sang Kyu;Blawert, Carsten;Yi, Sang bong;Yim, Chang dong;Kim, Young min;You, Bong sun;Scharnagl, Nico;Yasakau, Kiryl
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.123.1-123.1
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    • 2016
  • 마그네슘 및 마그네슘 합금은 차세대 경량 구조 재료로서 많은 각광을 받고 있지만, 상대적으로 높은 반응성과 낮은 부식저항성으로 인해 사용에 제한이 있어왔다. 최근 연구결과에 따르면, 상용으로 널리 쓰이는 AZ91 마그네슘합금에 Ca과 Y을 복합 첨가하였을 경우 마그네슘합금의 발화저항성을 크게 향상시키는 것으로 알려져 있어 마그네슘합금의 적용분야를 확대할 수 있을 것으로 많은 기대를 받고 있다. 그러나 이러한 합금이 실제적으로 적용되기 위해서는 반드시 내식성에 대한 평가와 연구가 수반되어야 하며, 이를 통해 부식거동에 대한 메커니즘을 규명함으로써 고내식 합금 개발을 위한 연구로 이어질 수 있도록 해야 한다. 따라서 본 연구에서는 기존의 AZ91D 합금과 Ca, Y이 복합 첨가된 modified AZ91D 합금 다이캐스트 주조재에 대하여 내식성을 평가 및 비교하고 부식 메커니즘을 규명하기 위한 미세조직 분석 및 부식거동 평가를 실시하였다. 본 연구결과에 따르면, AZ91D 합금 주조재에 Ca과 Y을 복합첨가한 합금은 발화저항성 뿐만 아니라 내식성도 크게 향상되는 것으로 나타났다. 이러한 내식성의 향상은 Ca과 Y의 첨가에 따른 Fe와 같은 불순물의 영향 감소 및 Ca과 Y이 포함된 이차상의 형성으로 인한 상과 기지간의 부식 전위의 차이 감소로 인한 미세 갈바닉 부식 발생의 감소 효과에 기인한 것으로 판단된다.

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Effect of Oxidation on the Fatigue Crack Propagation Behavior of Z3CN20.09M Duplex Stainless Steel in High Temperature Water

  • Wu, Huan Chun;Yang, Bin;Chen, Yue Feng;Chen, Xu Dong
    • Nuclear Engineering and Technology
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    • v.49 no.4
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    • pp.744-751
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    • 2017
  • The fatigue crack propagation behaviors of Z3CN20.09M duplex stainless steel (DSS) were investigated by studying oxide films of specimens tested in $290^{\circ}C$ water and air. The results indicate that a full oxide film that consisted of oxides and hydroxides was formed in $290^{\circ}C$ water. By contrast, only a half-baked oxide film consisting of oxides was formed in $290^{\circ}C$ air. Both environments are able to deteriorate the elastic modulus and hardness of the oxide films, especially the $290^{\circ}C$ water. The fatigue lives of the specimens tested in $290^{\circ}C$ air were about twice of those tested in $290^{\circ}C$ water at all strain amplitudes. Moreover, the crack propagation rates of the specimen tested in $290^{\circ}C$ water were confirmed to be faster than those tested in $290^{\circ}C$ air, which was thought to be due to the deteriorative strength of the oxide films induced by the mutual promotion of oxidation and crack propagation at the crack tip. It is noteworthy that the crack propagation can be postponed by the ferrite phase in the DSS, especially when the specimens were tested in $290^{\circ}C$ water.

Study on Shearing Properties and Behavior of the Grout-reinforced Underground with ERP Pipes (FRP 그라우팅 보강지반의 전단특성에 관한 연구)

  • 최용기;박종호;권오엽;이상덕
    • Journal of the Korean Geotechnical Society
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    • v.18 no.5
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    • pp.73-81
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    • 2002
  • Nowadays , the grouted-reinforcing method, which is called FRP(Fiberglass-reinforced-plastic) pipe .reinforcing method, has been introduced in the community of pound reinforcements. The resistance to corrosion and chemical attack high strength to weight ratio, and ease of handling make these pipes a better alternative to steels in tunnel. However, to fully utilize FRP pipes as grouted reinforcing members at the face and the crown in tunnel, their mechanical properties and behaviors and the grout-reinforced underground have to be verified. Laboratory shear tests were conducted to evaluate the mechanical properties for FRP pipes, the grout-reinforced members and the grout-reinforced body of FRP pipes. According to the test results, it was observed that FRP pipes play a dominant role in shearing behavior of the grout-reinforced members and that their shearing resistance exerts after the shearing displacement increases to some extent.