• Title/Summary/Keyword: Corrosion Level

Search Result 350, Processing Time 0.027 seconds

A Study on the Characteristics of Electronic Magnetic Interference(EMI) in Acoustic Emission Testing for Corrosion Detection of Ground Tank (지상탱크의 부식감지를 위한 음향방출시험에서 발생한 전자기간섭신호의 특성 연구)

  • Kim, Sung-Dai;Jung, Woo-Gwang
    • Korean Journal of Materials Research
    • /
    • v.17 no.5
    • /
    • pp.239-243
    • /
    • 2007
  • The evaluation and comparison have been made for the EMI noise which was included in the signal from the sensors in the acoustic emission testing for the bottom plate of ground tank at full. The EMI signal has been classified into two types. One is the signal with very short AE count, and this signal possibly can be filtered by front end filter setting of the channel count with low level of 4 and high level of $10^8$. The other EMI signal occurred from CH 1, CH 3 and CH 10, and had high and constant duration with high energy and count (maximun duration > $10^5\;{\mu}s$), and has characteristic gradient of accumulation amplitude distribution. This signal should be removed in the AE signal evaluation by filtering, because this may affect to the total gradient.

Image Analysis by CNN Technique for Maintenance of Porcelain Insulator (자기애자의 유지 관리를 위한 CNN 기법을 이용한 이미지 분석)

  • Choi, In-Hyuk;Shin, Koo-Yong;Koo, Ja-Bin;Son, Ju-Am;Lim, Dae-Yeon;Oh, Tae-Keun;Yoon, Young-Geun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.33 no.3
    • /
    • pp.239-244
    • /
    • 2020
  • This study examines the feasibility of the image deep learning method using convolution neural networks (CNNs) to maintain a porcelain insulator. Data augmentation is performed to prevent over-fitting, and the classification performance is evaluated by training the age, material, region, and pollution level of the insulator using image data in which the background and labelling are removed. Based on the results, it was difficult to predict the age, but it was possible to classify 76% of the materials, 60% of the pollution level, and more than 90% of the regions. From the results of this study, we identified the potential and limitations of the CNN classification for the four groups currently classified. However, it was possible to detect discoloration of the porcelain insulator resulting from physical, chemical, and climatic factors. Based on this, it will be possible to estimate the corrosion of the cap and discoloration of the porcelain caused by environmental deterioration, abnormal voltage, and lightning.

Comprehensive Wear Study on Powder Metallurgical Steels for the Plastics Industry, Especially Injection Moulding Machines

  • Gornik, Christian;Perko, Jochen
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09a
    • /
    • pp.399-400
    • /
    • 2006
  • M390 microclean(R) of $B{\ddot{o}}hler$ Edelstahl is a powder metallurgical plastic mould steel with a high level of corrosion and wear resistance and therefore often used in the plastics processing industry. But as a consequence of rapidly advancing developments in the plastics processing industry the required level of wear resistance of tool steels in this field is constantly rising. For that reason a new PM tool steel with higher hardness values and an increased amount of primary carbides has been developed to improve the resistance against abrasive and adhesive wear. The wear resistance of both steels against adhesive situations for components of the plastification unit of injection moulding machines has been tested with a novel method. In case of processing polyolefins with an injection moulding machine it was found that there is adhesive wear between the check-ring and the flights of the screw tip of the non-return valve under certain circumstances. The temperature in that region was measured with an infrared temperature sensor. The existence of significant peaks of that signal was used as an indicator for an adhesive wear situation.

  • PDF

Effects of Diverse Water Pipe Materials on Bacterial Communities and Water Quality in the Annular Reactor

  • Jang, Hyun-Jung;Choi, Young-June;Ka, Jong-Ok
    • Journal of Microbiology and Biotechnology
    • /
    • v.21 no.2
    • /
    • pp.115-123
    • /
    • 2011
  • To investigate the effects of pipe materials on biofilm accumulation and water quality, an annular reactor with the sample coupons of four pipe materials (steel, copper, stainless steel, and polyvinyl chloride) was operated under hydraulic conditions similar to a real plumbing system for 15 months. The bacterial concentrations were substantially increased in the steel and copper reactors with progression of corrosion, whereas those in stainless steel (STS) and polyvinyl chloride (PVC) reactors were affected mainly by water temperature. The heterotrophic plate count (HPC) of biofilms was about 100 times higher on steel pipe than other pipes throughout the experiment, with the STS pipe showing the lowest bacterial number at the end of the operation. Analysis of the 16S rDNA sequences of 176 cultivated isolates revealed that 66.5% was Proteobacteria and the others included unclassified bacteria, Actinobacteria, and Bacilli. Regardless of the pipe materials, Sphingomonas was the predominant species in all biofilms. PCR-DGGE analysis showed that steel pipe exhibited the highest bacterial diversity among the metallic pipes, and the DGGE profile of biofilm on PVC showed three additional bands not detected from the profiles of the metallic materials. Environmental scanning electron microscopy showed that corrosion level and biofilm accumulation were the least in the STS coupon. These results suggest that the STS pipe is the best material for plumbing systems in terms of the microbiological aspects of water quality.

Influence of different fatigue loads and coating thicknesses on service performance of RC beam specimens with epoxy-coated reinforcement

  • Wang, Xiao-Hui;Gao, Yang;Gao, Run-Dong;Wang, Jing;Liu, Xi-La
    • Computers and Concrete
    • /
    • v.19 no.3
    • /
    • pp.243-256
    • /
    • 2017
  • Epoxy-coated reinforcing bars are widely used to protect the corrosion of the reinforcing bars in the RC elements under their in-service environments and external loads. In most field surveys, it was reported that the corrosion resistance of the epoxy-coated reinforcing bars is typically better than the uncoated bars. However, from the experimental tests conducted in the labs, it was reported that, under the same loads, the RC elements with epoxy-coated reinforcing bars had wider cracks than the elements reinforced with the ordinary bars. Although this conclusion may be true considering the bond reduction of the reinforcing bar due to the epoxy coating, the maximum service loads used in the experimental research may be a main reason. To answer these two phenomena, service performance of 15 RC beam specimens with uncoated and epoxy-coated reinforcements under different fatigue loads was experimentally studied. Influences of different coating thicknesses of the reinforcing bars, the fatigue load range and load upper limit as well as fatigue load cycles on the mechanical performance of RC test specimens are discussed. It is concluded that, for the test specimens subjected to the comparatively lower load range and load upper limit, adverse effect on the service performance of test specimens with thicker epoxy-coated reinforcing bars is negligible. With the increments of the coating thickness and the in-service loading level, i.e., fatigue load range, load upper limit and fatigue cycles, the adverse factor resulting from the thicker coating becomes noticeable.

A study on mechanical properties of concrete including activated recycled plastic waste

  • Ashok, M.;Jayabalan, P.;Saraswathy, V.;Muralidharan, S.
    • Advances in concrete construction
    • /
    • v.9 no.2
    • /
    • pp.207-215
    • /
    • 2020
  • This paper describes the experimental studies carried out to determine the properties of fresh and hardened concrete with Recycled Plastic Waste (RPW) as a partial replacement material for fine aggregates. In the experimental study, RPW was used for replacing river sand and manufactured sand (M sand) aggregates in concrete. The replacement level of fine aggregates was ranging from 5% to 20% by volume with an increment of 5%. M40 grade of concrete with water cement ratio of 0.40 was used in this study. Two different types of RPW were used, and they are (i) un-activated RPW and (ii) activated RPW. The activated RPW was obtained by alkali activation of un-activated RPW using NaOH solution. The hardened properties of the concrete determined were dry density, compressive strength, split tensile strength, flexural strength and ultrasonic pulse velocity (UPV). The properties of the concrete with river sand, M sand, activated RPW and un-activated RPW were compared and inferences were drawn. The effect of activation using NaOH solution was investigated using FT-IR study. The micro structural examination of hardened concrete was carried out using Scanning Electron Microscopy (SEM). The test results show that the strength of concrete with activated RPW was more than that of un-activated RPW. From the results, it is evident that it is feasible to use 5% un-activated RPW and 15% activated RPW as fine aggregates for making concrete without affecting the strength properties.

An Evaluation Technique of Surface Roughness of Corroded Reinforcing Bar-in-Coils (코일철근의 표면 거칠기 물리량 평가 기술)

  • Roh, Young-Sook;Cho, Kang Woo
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.16 no.10
    • /
    • pp.6551-6557
    • /
    • 2015
  • This paper discusses the surface roughness of corroded reinforcement rebar-in-coil focusing on the quantitative measurement technique using 3D scanner. Reinforcement rebar-in-coil was stacked in site for 0 day, 3 days, 7 days, 14 days and 21 days. And rebar-in-coil was corroded 0.04%, 0.3367%, 0.6157%, 0.7898%, and 1.1965% respectively. Using 3-dimensional scanner, each surface profile of reinforcement rebar-in-coil was established, and surface roughness was measured. Through the tests and analyses of corroded rebar-in-coil, the increase of fractal dimension for each rebar-in-coil was measured as 0.0216, 0.0235, 0.028, 0.0319, and 0.0455 for different stacked periods. Therefore, surface assessment technique using fractal dimension showed similar results with the actual corrosion rate.

Fatigue Evaluation for the Socket Weld in Nuclear Power Plants

  • Choi, Young Hwan;Choi, Sun Yeong;Huh, Nam Soo
    • Corrosion Science and Technology
    • /
    • v.3 no.5
    • /
    • pp.216-221
    • /
    • 2004
  • The operating experience showed that the fatigue is one of the major piping failure mechanisms in nuclear power plants (NPPs). The pressure and/or temperature loading transients, the vibration, and the mechanical cyclic loading during the plant operation may induce the fatigue failure in the nuclear piping. Recently, many fatigue piping failure occurred at the socket weld area have been widely reported. Many failure cases showed that the gap requirement between the pipe and fitting in the socket weld was not satisfied though the ASME Code Sec. III requires 1/16 inch gap in the socket weld. The ASME Code OM also limits the vibration level of the piping system, but some failure cases showed the limitation was not satisfied during the plant operation. In this paper, the fatigue behavior of the socket weld in the nuclear piping was estimated by using the three dimensional finite element method. The results are as follows. (1) The socket weld is susceptible to the vibration if the vibration levels exceed the requirement in the ASME Code OM. (2) The effect of the pressure or temperature transient load on the socket weld in NPPs is not significant because of the very low frequency of the transient during the plant lifetime operation. (3) 'No gap' is very risky to the socket weld integrity for the specific systems having the vibration condition to exceed the requirement in the ASME OM Code and/or the transient loading condition. (4) The reduction of the weld leg size from $1.09*t_1$ to $0.75*t_1$ can affect severely on the socket weld integrity.

Modified indirect evaluation method for deterioration assessment of drinking water pipes (상수도 노후도 평가를 위한 수정 간접평가법)

  • Kwon, Hyuk Jaea
    • Journal of Korea Water Resources Association
    • /
    • v.56 no.11
    • /
    • pp.697-703
    • /
    • 2023
  • In this study, a modified indirect evaluation method was developed to predict the deterioration level of water pipes. The accuracy of the modified method was verified by comparing it with the direct method. The weights of index were adjusted by reducing the weight of water quality corrosion, soil corrosion, lay depth and road type according to the importance of the existing evaluation factors and adding the weight of pipe thickness. In the results, the weight of pipe thickness was determined to be 0.1530. Comparing with the direct evaluation method, the accuracy of the modified indirect evaluation method increased by 31.03% compared to the indirect evaluation method. The modified indirect evaluation method will be able to select relatively old pipes more accurately and efficiently than the existing indirect evaluation method when prioritizing the improvement of old water pipes.

Probabilistic Service Life Evaluation for OPC Concrete under Carbonation Considering Cold Joint and Induced Stress Level (콜드조인트 및 재하 응력을 고려한 탄산화에 노출된 OPC 콘크리트의 확률론적 내구수명평가)

  • Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.23 no.6
    • /
    • pp.45-52
    • /
    • 2019
  • Steel corrosion due to carbonation in RC (Reinforced Concrete) structures easily occurs in urban cities with high CO2 concentration. RC structures are always subjected to external loading with various boundary conditions. The induced stress level causes changes in diffusion of harmful ion like CO2. In this work, a quantification of carbonation progress with stress level is carried out and carbonation prediction is derived through the relations. Determining the design parameters like cover depth, CO2 diffusion coefficient, carbonatable materials, and exterior CO2 concentration as random variables, service lifes under carbonation with design parameter's variation are obtained through MCS(Monte Carlo Simulation). Additionally the service life with different stress level is derived and the results are compared with those from deterministic method. Cover depth and cement hydrates are evaluated to be very effective to resist carbonation, and the proposed method which can consider the effect of stress on service life can be applied to maintenance priority determination.