• 한국기계가공학회지
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• 제20권7호
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• pp.33-40
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• 2021

Current industrial flow is directed toward reducing the usage of raw materials by reusing parts, which is referred to as a circular economy (CE). Repair is one of the most value-added approaches in CE, which can be efficiently accomplished via additive manufacturing. The repair technology of metallic parts via the directed energy deposition process, which includes the selective removal and redeposition of damaged regions of metallic parts. Residual stress characteristics depend on the shape of the part and the shape of the redeposition region. The objective of this study is to investigate the effects of the radius and corner position of the substrate on the residual stresses for repair by using finite element analysis (FEA). The residual stress distribution of the 45° angle groove at the edge of the circular shape models on the outer and inner radii was analytically investigated. The analysis was accomplished using SYSWELD software by applying a moving heat source with defined material properties and cooling conditions integrated into the FEA model. The results showed a similar pattern of concentrated stress distribution for all models except the 40-mm and 60-mm radii, for which the maximum stress locations were different. The maximum residual stresses are high but lower than the yield strength, suggesting the absence of cracks and fractures due to residual stresses.

• Composites Research
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• 제28권4호
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• pp.212-218
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• 2015

본 연구에서는 AFP 장비를 이용하여 대형 복합재 스파 구조를 제작하고, 스파 구조에서 가장 취약한 부분인 코너부(Corner radius)에 대한 굽힘강도 시험과 해석을 수행하였다. 국내에서 AFP를 이용한 제품 제작기술이 보편화되지 않은 초기단계임을 고려하여, 복합재 스파 제작을 위한 맨드릴 설계 및 해석에서 구조 검증시험에 이르기까지의 전 과정을 요약, 정리하였다. 맨드릴 설계에서는 자중과 장비 하중에 의한 처짐, 응력, 열변형, 고유진동수 등을 고려하였다. 대상 시제품은 대형 C-스파이고 AFP로 제작한 후 오토클레이브에서 성형하였다. 제품의 성능 확인을 위해 스파 코너부에서 시편을 채취하여 4점 굽힘시험과 비선형 강도해석을 수행하여 제작된 구조물이 이론적 구조강도에 근접하는 강도를 보이는지 점검하였다. 연구결과, 제안된 공정을 사용하여 제작한 대형 C-스파의 코너부는 최초층 파손이론을 사용한 이론적 강도대비 20% 이내의 차이를 보이는 것을 확인하였고, 향후 양산용 대형 복합재 구조물 제작에 적용될 수 있는 가능성을 확인하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.381-385
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• 2006

This research introduces easy tool manufacturing method regarding tool manufacturing procedure. In the conventional method, wire cutting machining and lapping operation of corner and render region were performed after shrink-fitting to ensure the accuracy of gear profile. But lapping operation is very difficult due to corner and render is located deep inside of die. In this research, wire cutting operation was performed after $1^{st}$ ring was shrink-fitted to ease lapping operation and increase the accuracy of corner radius. Before $2^{nd}$ ring fitting, lapping was completed. Elastic deformation amount due to $2^{nd}$ ring fitting and cold forging was calculated through finite element analysis and wire cutting specification was offset in that amount. Comparison of gear dimension between analysis and forged part ensures the validity of new manufacturing methods.

• 에너지공학
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• 제22권2호
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• pp.105-111
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• 2013

본 연구는 빌트인 냉장고 내부를 가열하여 냉장고의 열손실 특성을 파악하는 역열손실 방법을 이용하여 냉장고의 열손실이 큰 부분이 어느 영역인지를 분석함으로써 이를 개선하는 것에 목적을 두고 있다. 이를 위해서 적외선 열화상 카메라를 이용하여 냉장고 외부 표면 온도를 측정함으로써 열손실을 분석하였으며 이를 통하여 상대적으로 열손실이 큰 부분인 얼음배출구에서의 열손실 개선을 시도하였다. 또한, 이에 관한 열전달 전산해석을 수행하여 열손실 구조를 규명하였으며 적용 가능한 열손실 개선 방안인 모서리 부분의 곡면반경을 증가하여 열손실이 개선되는 특성을 살펴보았다. 본 연구의 결과로 부터 얼음배출구 모서리 부분의 곡면 반경을 30mm로 하면 모서리 부분의 열손실이 최적으로 개선되는 것을 알 수 있었다.

• 소성∙가공
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• 제14권9호통권81호
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• pp.772-778
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• 2005

This paper is concerned with the analysis of material flow characteristics of combined tube extrusion using pipe. The analysis in this paper concentrated on the evaluation of the design parameters for deformation patterns of tube forming, load characteristics, extruded length, and die pressure. The design factors such as punch nose radius, die corner radius, friction factor, and punch face angle are involved in the simulation. The combined tube extrusion is analyzed by using a commercial finite element code. This simulation makes use of pipe material and punch geometry on the basis of punch geometry recommended by International Cold Forging Group. Deformation patterns and its characteristics in combined forward and backward tube extrusion process were analyzed for forming loads with primary parameters, which are various punch nose radius relative to backward tube thickness. The results from the simulation show the flow modes of pipe workpiece and the die pressure at the contact surface between pipe workpiece and punch. The specific backward tube thickness and punch nose radius have an effect on extruded length in combined extrusion. The combined one step forward and backward extrusion is compared with the two step extrusion fer forming load and die pressure.

• 대한기계학회논문집A
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• 제28권9호
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• pp.1384-1390
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• 2004

The full containment Liquefied Natural Gas(LNG) storage tank is based on a double liquid container concept : two separate containers, one within the other, are capable of containing the LNG. The outer concrete tank provides comer protection(secondary containment) to withstand and safely contain any spill from the inner tank. The comer protection is installed on inside corner surface of outer concrete tank. Because of high and complex stresses, corner protection is designed by ASME section ⅧI Div. 2, Appendix 4 on behalf of API 620 which is main design code for LNG tank. Design guidelines to determine design factors such as liner thickness and knuckle radius are not well understood because Appendix 4 is the design method not based on equation but FEM. Recently, the volume of LNG tank shows a tendency to increase. So it is necessary to set up the design guidelines to cope with change of LNG tank capacity and height/diameter ratio. In this paper, optimum design of corner protection was performed and the design guidelines were suggested by the results of FEM for LNG tanks which have different capacities and height/diameter ratio.

• Nuclear Engineering and Technology
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• 제26권3호
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• pp.374-380
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• 1994

결정립계에 존재하는 핵분열기체의 기포가 소결체의 외부와 연결되는 정도를 모사할 수 있는 방법을 개발하였다. $UO_2$ 결정립의 형상을 TKD로 취급할 때, 결정립 Corner에서 자유 공간과 연결되는 핵분열 기체의 기포 비율을 결정립 Corner에 형성된 기포 반경의 함수로서 몬테 카를로 방법을 이용하여 계산하였다. 2차원적인 분석에도 불구하고, 본 방법은 모든 기포가 자유 공간과 완전히 연결된 순간에서 예측된 핵연료 팽윤과 측정된 핵연료 팽윤이 비교적 잘 일치함을 보였다. 그러나 핵분열기체 기포가 외부와 상호 연결된 정도를 좀 더 사실적으로 모사하려면 결정립 Corner의 기포를 3차원적으로 취급해야 한다.

• Wind and Structures
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• 제21권2호
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• pp.183-202
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• 2015

Experiments on two-dimensional rectangular prisms with various side ratios (B/D=2, 3, and 4, where B is the along-wind dimension, and D is the across-wind dimension) and rounded corners (R/D=0%, 5%, 10%, and 15%, where R is the corner radius) are reported in this study. The tests were conducted in low-turbulence uniform flow to measure the wind pressures on the surfaces of 12 models for Reynolds numbers ranging from $1.1{\times}10^5$ to $6.8{\times}10^5$. The aerodynamic force coefficients were obtained by integrating the wind pressure coefficients around the model surface. Experimental results of wind pressure distributions, aerodynamic force coefficients, and Strouhal numbers are presented for the 12 models. The mechanisms of the Reynolds number effects are revealed by analyzing the variations of wind pressure distributions. The sensitivity of aerodynamic behavior to the Reynolds number increases with increasing side ratio or rounded corner ratio for rectangular prisms. In addition, the variations of the mean pressure distributions and the pressure correlations on the side surfaces of rectangular prisms with the rounded corner ratio are analyzed at $Re=3.4{\times}10^5$.

• 한국정밀공학회지
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• 제18권9호
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• pp.186-191
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• 2001

Spinning process is a chipless metal forming method for axi-symmetric parts, which is more economical, efficient and versatile method for producing parts than the other sheet metal forming process such as stamping or deep drawing. In this study, a fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate($\gamma$) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to hale an effect on spring back. The empirical results were analyzed to know how much spring back was affected by these factors. And also thickness and diameter distribution of a multistage cup obtained by spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

• 소성∙가공
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• 제11권4호
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• pp.349-354
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• 2002

In order to find the effect of lubricant viscosity, sheet surface roughness, tool geometry, and forming speed on the frictional characteristics in sheet metal forming, a sheet metal friction tester was designed and manufactured and friction test of various sheet were performed. Friction test results showed that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extremely low or high, the friction coefficient is relatively high. The result also show that as the punch radius and punch speed becomes bigger, the friction coefficient is smaller. Using experimental results, the mathematical expression between friction coefficient and lubricant viscosity, surface roughness, punch comer radius, or punch speed is also described.