• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.1016-1020
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• 2001

The spinning is a very effective manufacturing technology for short production runs in a variety of sizes and shapes, because it can form the cross-section or tubular parts various shapes. However extensive experimental and analytical research has not been carried out. In this study, and fundamental experiment was conducted to improve productivity with process parameter such as tool path, angle of roller holder(a), feed rate(v) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have and effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distribution of a multistage cup obtained by shear spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

• 대한기계학회논문집
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• 제18권9호
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• pp.2463-2476
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• 1994

Local mean fluctuating velocity components were measured in the separating and reattaching axisymmetrc region of turbulent boundary layer over the wall of convex cylinders placed in a water tunnel by using 2-color 4-beam fiber optics laser Doppler velocimetry. Measurements were made with three different diameters of cylinders with four different diameters of cylinders with four different diameter of the obstructions. The range of Reynolds number based on step height was between 5,000 to 25,200. The study demonstrates that the reattachment length decreases with decreasing cylinder radius and is always shorter than that for the two-dimensional backward-facing step flow at the condition of the same step height. It was also observed that the turbulent kinetic energy in the recirculating region increases with an increases in the radius of convex curvature. The measured velocity field suggests that the transverse curvature can effect definitely the formation of corner eddy.

• 대한기계학회논문집
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• 제19권2호
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• pp.382-390
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• 1995

Failure of connecting rod in automotive engine may cause catastrophic situation. The corner radius at small end has an effect on stress raising. To investigate the stress distribution in connecting rod during operation, the finite element analysis was used by giving possible maximum tension and compression. Excessive sizing after forging connecting rod may result in the tensile residual stress which lower the fatigue life and cause premature failures. It was shown that when the sizing amount is too large, the location of high tensile residual stress coincide with that of high stress amplitude during operation through the elastic-plastic finite element analysis. The endurance limit moves down due to the surface finish and decarburization, which combines with the movement of resultant stress points to dangerous range. It was concluded that the precise control of sizing and enough corner radius are necessary to a reliability of connecting rod.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1996년도 추계학술대회논문집
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• pp.105-112
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• 1996

Aluminium alloy have been used extensively as forging materials for aircraft components due to their high specific strength and corrosion resistance. A large portions of these materials are used as airframe components consisted of various combination of such Rib-Web structure. But the problem of high forging pressure and defect which were caused by narrow Rib thickness prevented from the favorable developments and laboratory scaled trials. In this study, optimization of forging variables such as corner radius and temperature in Rib-Wed structure were established. The 2 mm of corner radius minimized the forging pressure to get the fixed Rib height, which well coincided with theoretical result according to Upper-Bound analysis. And optimum workpiece temperature was below 450$^{\circ}C$ in consideration of grain growth and forging defects by local melting.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1996년도 추계학술대회논문집
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• pp.113-121
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• 1996

AI7075 alloy has been used for aircraft components since it has the advantage of high strength, high toughness, and high corrosion resistance. Many airframe components consist of various combinations of rib-web structure. In this study, various process paramenters such as die design, lubricant, ram speed, forging temperature have been investigated using the experiment and F.E.M. simulation to develop the precision forging technology for AI7075. When lubricant is applied to both material and die, shear friction factor is 0.1 which shows best effect of lubricant. It is specific corner radius of die that minimized forging load regarding process conditions, especially according to the ratio of the width of rib and web. In conclusion, optimum corner radius is 2~3mm when the width of rib and web is 3mm and 20mm respectively.

• 한국정밀공학회지
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• 제18권10호
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• pp.76-83
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• 2001

This paper is concerned with the analysis of the forming characteristics of radial-backward extrusion. The single action pressing is analyzed by using the rigid-plastic FEM. The design factors such as die corner radius, gap height, and friction factor are involved in the simulation. The analysis is focused on the influences of the design factors on the maximum punch farce and metal flow into can and flange region. As a result of analysis, the gap height among the design factors is known to have a major effect on the metal flow of radial-backward extrusion for single action pressing compared with other design factors. As is expected, forming load and volume of flange increase as gap height and die corner radius increase, respectively.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.391-394
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• 2008

Durability of product is an important technical parameter of a current interception device (CID) filter. This parameter is influenced by several factors, such as: environment condition, external force, shape of device, heat and so on. In this study, the effect of the geometry of the device on durability was carried out. The effect of shape on durability of device is presented by force-carrying capacity that a device can sustain a maximum external force. Studied parameters of the CID filter's geometry include clearance, thickness, and corner radius. Fracture criterion of Cockcroft and Latham was also used to predict the maximum force-carrying capacity of device.

• 한국정밀공학회지
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• 제16권11호
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• pp.166-173
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• 1999

Al forged parts are many cases with rib-web section which is difficult to manufacture precisely. Therefore, process conditions must be optimized for precision forging of Al alloys. In this study, various process parameters such as die design, lubricant, ram speed, forging temperature have been investigated using the experiment, upper bound theory and F.E.M. simulation to develop the precision forging technology for rib-web shape component. When lubricant is applied to both material and die, shear friction factor is 0.1 which shows best effect of lubricant. It is specific corner radius of die that minimized forging load regarding process conditions, especially according to the ratio of the width of rib and web. In conclusion, optimum corner radius is 2~3mm when the width of rib and web is 3mm and 20mm respectively.

• 한국정밀공학회지
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• 제16권2호통권95호
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• pp.31-38
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• 1999

Square cups have been drawn to 20mm~60mm in depth and displacements and strains have been analysed by FEM and experiment. Displacements and strains on the corner flange of square cups have been compared with those of cylindrical cups. The results have shown that shear strains take place on corner flanges of square cups, it is necessary to adopt effective strain for comparing of stains and the effective strains on the corner flange in square cups are smaller than those in cylindrical ones.

• 융합정보논문지
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• 제9권7호
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• pp.33-40
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• 2019

최근 항공 관련 산업이 활성화됨에 따라 복합재 해석 소프트웨어의 범용화가 요구되고 있다. 지금까지는 복합재 해석에 상용 소프트웨어를 주로 사용해 왔으나 고가의 가격과 제한적인 기능으로 인해 사용에 어려움을 겪어왔다. 이런 문제를 해결하기 위해 해석 절차를 모두 온라인화하고 범용화한 면내 및 코너 부외 파손 자동 해석 소프트웨어가 최근에 개발되었다. 그러나 이들은 다중의 파손 기준으로 동시에 해석할 수 없는 단점이 있었다. 본 논문에서는 CUDA 코어를 장착한 GPU에서만 동작하는 병렬 처리 플랫폼을 이용하여 다중의 파손 기준에 대한 해석을 동시에 처리하면서 처리 속도를 획기적으로 향상시키는 방법을 제안한다. 방대한 구조물 데이터에 대해서 해석 처리 속도를 실험하였을 때 만족할 만한 결과를 얻었다.