• Title/Summary/Keyword: Corner module

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Experimental Static Strength Evaluation of a Passenger Car Aluminium Multi-link Suspension Corner Module (승용차 알루미늄 멀티링크 현가장치 코너모듈의 실험적 정강도 특성 평가)

  • Cho, Wonyong;Choi, Gyoojae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.166-173
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    • 2013
  • An aluminum suspension corner module is widely used in high class passenger cars to reduce vehicle weight and improve fuel economy. According to the change of material and suspension type, the evaluation of the static strength and failure mode of the corner module is important. In this study, static strength and failure mode analysis of aluminium multi-link suspension corner module is presented. Static strength test system is designed and static failure mode tests of the corner module are carried out in longitudinal, lateral, and vertical direction. From the resuls of the tests we found that the failure modes are different compare to those of the steel corner module. The static failure modes and load-displacement curves of this study will be used as a guidance in design of a passenger car aluminium multi-link suspension corner module.

A Study on Durability Performance Estimation for Development of Chassis Corner Module (샤시코너모듈 개발을 위한 부품의 내구 성능 예측에 대한 연구)

  • Choi Sungjin;Park Jungwon;Jeon Kwangki;Yoo Youngmyun;Choi Gyoojae;Park Taewon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.159-166
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    • 2006
  • Chassis system has a large influence on ride quality, stability and NVH performance of a car. To improve the performance and reduce cost, the development of chassis modular assemblies is emphasized. To develop chassis corner modules, it is necessary to predict the performance of full vehicle motion such as ride, handling performance, NVH characteristics and durability of modules. In this paper, full vehicle test is performed to acquire the road load data of chassis corner module of passenger car. 3-axis simulator modeling are carried out to simulate reaction force analysis and fatigue analysis of new developed modules. Also, real simulator tests to validate performance of new developed modules are performed. We had developed the accelerated durability test procedure of KATECH PG and it is used to test chassis corner modules at laboratory and simulate durability performance. All these results have been provided to module and parts company and make an important role to develop chassis corner modules.

The Prediction of Brake Corner Module Squeal Noise Using Participation Factor Analysis (기여도 분석법을 이용한 자동차 브레이크 시스템의 스퀼 소음 예측)

  • Lee, Jong-Ghi;Lim, Hyun-Seok;Kim, Hee-Yong;Baek, Jae-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1074-1080
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    • 2009
  • A method for determining the geometric stability characteristics of a brake corner module (BCM) is presented. Since disc brake "squeal" noise typically occurs at unstable resonant frequencies of a system, the likelihood of disc brake squeal for a particular design can be determined. Finite element methods are used to derive complex eigenvalue for a brake corner module. Some unstable modes calculated by finite element methods correspond to squeal noise data. Through kinetic energy participation analysis for each part of BCM, we can efficiently predict squeal noise data.

Study of Driving Stability Performance of 2-Wheeled Independently Driven Vehicle Using Electric Corner Module (전동 통합 샤시를 이용한 2륜 독립구동 차량의 선회성능 향상에 관한 연구)

  • Park, Jinhyun;Choi, Jeonghun;Song, Hyeonwoo;Hwang, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.937-943
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    • 2013
  • An independently driven electric corner module cannot be applied to an actual vehicle without some difficulty, because of vehicle safety problems in the case of malfunctions and degraded ride and handling performance owing to the increase in the unsprung mass. In this study, a simulator is developed to evaluate the vehicle driving performance in order to solve ride and handling problems. Component modeling of a small-sized electric vehicle with an independently driven electric corner module is performed using MATLAB/Simulink. The vehicle is modeled by using CarSim, which can be used to analyze the vehicle maneuvers with 27 DOFs. The control algorithm for the improvement of vehicle driving safety and ride and handling performance is validated by using the developed simulator.

Development of three-dimensional thermal oxidation process simulator and analysis the characteristics of multi-dimensional oxide growth (1 Giga급 집적회로 구현을 위한 3차원 산화 공정 시뮬레이터 개발 및 산화층 성장 특성 분석에 관한 연구)

  • 이준하;황호정
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.32A no.8
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    • pp.107-118
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    • 1995
  • Three-dimensional simulator for thermal oxidation process is developed. The simulator is consisted by two individual module, one is analytic-model module and the other is numerical-model module. The analytic-model which uses simple complementary-error function guarantees fast calculation in prediction of multi-dimensional oxidation process. The numerical-model which is based on boundary element method (BEM), has a good accuracy and suitable for various process conditions. The results of this study show that oxide growth is retarded at the corner of hole structure and enhanced at the corner of island structure. These effects are reson of different distribution of oxidant diffusion and mask stress. The utility of models and simulator developed in this study is demonstrated by using it to predict not only traditional shape of LOCOS but also process effects in small geometry.

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Development of Automated forging Design System for Forging Process Design of Stepped Asymmetric Parts (다단 비축대칭 부품의 단조 공정설계를 위한 단조품설계 자동화)

  • 조해용;허종행;민규식
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.102-107
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    • 2000
  • This study describes computer-aided design system for stepped asymmetric forgings. To establish the appropriate process sequence, an integrated approach based on a rule-base system was accomplished. This system has four modules, which are undercut prevention module, shape cognition module, 3D modelling module and corner/fillet correction module. These modules can be used independently or at all. The proposed shape cognition method could be widely used in forging design of asymmetric parts.

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The Optimal Design of Suspension Module for Brake Judder Reduction (브레이크 저더 저감을 위한 전달계 최적 설계)

  • Kim, Jung-Hoon;Yoo, Dong-Ho;Kang, Yeon-June
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1213-1218
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    • 2007
  • The brake judder comes from non-uniformities in the tire/wheel assembly caused by mechanical effects such as a brake torque variation (BTV). A disc thickness variation (DTV) related with the kinematic behavior of the disc was investigated a main source of BTV. In this study, a dynamic model with brake corner assembly of full vehicle using MSC.ADAMS was correlated by experiment of judder phenomenon. Judder was generated and correlated systematically by judder experiment in chassis and brake dynamometer from variation in the thickness of the disc. Also it has been found a judder transfer path and variation of the braking pressure. Through analysis of transfer function and movement of subsystem caused by BTV generation, design parameters have been found. Based on the results obtained from parameter study of suspension module, the effective design process and developed model with brake corner assembly was suggested for vibration reduction of steering wheel caused by the judder phenomenon.

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Development of Corner-Supported Auto Climbing Formwork System (강합성코어벽을 활용한 코너지지형 거푸집시스템 개발)

  • Hong, Geon-ho;Shim, Woo-Kyung
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.7
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    • pp.171-178
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    • 2019
  • Auto Climbing Formwork System (ACS) for construction of high-rise building is a construction method for automatically lifting the formwork system supported by the anchor on the pre-constructed concrete wall. It has excellent construction speed and quality, but it has the possibility of structural failure depending on the quality of concrete and also has low economical efficiency due to the use of foreign technology. In order to overcome these problems, this study conducted an optimum design for the development of a new concept of Corner Supported Auto Climbing System (CS-ACS) in conjunction with the development of corner steel-reinforced concrete core wall system. For the design the formwork system, the basic module and structural member compositions were planned, and the structural analysis program was used to analyze the optimum member's cross section and spacing. As a result, the horizontal displacement and the stress of the horizontal members were influenced by the spacing more than the cross-section of the member. On the other hand, vertical members did not affect the displacement and stress of the formwork system. The form tie was very effective in controlling the displacement when adjusting the spacing of the horizontal members, but when the spacing of the form tie is more than 1,500mm, it is analyzed that form tie is yielding in basic module. When the span of the formwork system is more than 30m, it is analyzed that the basic module needs to be changed because of the increase of overall displacement.

A Study on the Computer-Aided Forging Design for Rib/Web Shaped Parts (리브/웨브 형상을 갖는 부품의 단조품설계 자동화에 관한 연구)

  • 최재찬;김병민;이언호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.3
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    • pp.768-776
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    • 1994
  • This paper describes computer-aided forging design for rib/web shaped parts. In manufacturing a part by means of forging process, the first step is to design the forging. This is done by modifying the given machined part geometry according to the requirements of the forging process. Traditionally, this is done by experienced forging designers using empirical forging design guidelines. Generally, it would be neither possible nor practical to develop a system which encompasses the design of all types of forgings. Accordingly, forging design can be simplified by considering critical two dimensional cross sections of the machined part geometry. This system is composed of three modules(process variable decision module, forging design module and redesign module) and each module is carried out in regular sequence. In the process variable decision module, first of all, the undercut is checked and modified, and then deep recesses and holes difficult to forge are eliminated. Also parting line, forging plane, forging plan view area, forging weight and maximum size(maximum height or width)are determined. In the forging design module, the magnitude of various allowances, draft angle, minimum web thickness, corner and fillet radius are determined and then geometry modification is performed. Finally, since the design rules and databases used in this system are based on parameters of the forging geometry, such as the trimmed forging plan area, forging weight, forging maxmum size, plausible estimates need to be made for these parameters. Therefore, in the re-design module, the design process is iterated until a satisfactory forging is obtained.