• 제목/요약/키워드: Corner Crack Growth

검색결과 11건 처리시간 0.016초

평면 굽힘 피로하중에 의한 알루미늄 합금재의 모서리 균열 전파거동에 관한 연구 (An investigation of the behavior in the corner crack propagation of Al-Alloy by the plane bending fatigue)

  • 김영식;김영종
    • Journal of Advanced Marine Engineering and Technology
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    • 제8권1호
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    • pp.49-63
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    • 1984
  • The 5086-H116 Al-Alloy plate specimens having an edge through-thickness notch were investigated to find out the characteristics of the corner crack propagation by the plane bending fatigue. The experiments were also carried out in order to clarify the change of the corner crack propagation behaviour due to the various materials and their thicknesses. In addition, the retardation effect of overload on the corner crack propagation was quantatively studied. Main results obtained are as follows; 1. In the case of estimating the crack propagation rate of the corner crack, it is more reasonable to consider the growth rate of fracture surface area than that of crack length. 2. The shape of the corner crack growing in the plane plate under the bending fatigue can be estimated. 3. The crack propagation rate increases with the increasing of the thickness and the decreasing of the Young's modulus of materials. 4. Regardless of a thickness and kind of materials of specimen, the characteristics of the corner crack propagation can be concluded. 5. The retardation effect of overload is distinct in the corner crack propagation.

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프레팅 피로균열 영향을 고려한 항공기 맞대기중첩연결 구조 손상허용성 연구 (A Study on Damage Tolerance Assessment for the Butt Lap Joint Structure with the Effects of Fretting Fatigue Cracks)

  • 권정호;황경정
    • 한국항공우주학회지
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    • 제31권1호
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    • pp.8-17
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    • 2003
  • 항공기 주구조에서 맞대기중첩연결(Butt Lap Joint) 구조는 저속균열성장 개념의 손상허용설계를 한다. 이러한 연결부 구조는 볼트나 리벳 구멍 가장자리의 부재간 접촉면에서 프레팅에 의한 피로균열이 발생되어 다지점 균열성장 거동을 하는 경우가 많다. 본 연구에서는 초기 모서리균열을 내재한 볼트연결 맞대기중첩연결 구조시편에 프레팅 조건을 달리하여 비행하중스펙트럼 하에서 피로균열 성장거동을 실험적으로 분석하고 잔여강도를 비교하여 프레팅이 균열성장과 손상허용성에 미치는 영향을 고찰하였다. 또한 기존의 응력강도식으로 모서리균열의 성장패턴을 예측하고 실험결과와 비교 분석하였다.

응력집중부를 갖는 표면균열재의 균열길이 변화에 따른 피로거동 (The Fatigue Behavior by Variety of Crack Length of Surface Cracked Plate with Stress Concentration Part)

  • 남기우;김선진
    • 한국해양공학회지
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    • 제9권1호
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    • pp.83-91
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    • 1995
  • Surface defects in structural members are apt to be origins of fatigue cracks growth, which may cause serious failure of whole structures. Most structure has a part where stress concentrates such as welded joints, corner parts, etc. And then, analysis on crack growth and penetration from these defects, therefore, is one of the most important subjects for the reliability of LBB design. The present paper has performed an experimental and analysis on the fatigue crack propagation by variety in crack length of surface cracked plate with stress concentration part. The crack growth behavior can be explained quantitatively by using Newman-Raju equation and the stress partitioning method proposed by ASME B&P Code Sec. XI. The stress concentration factor $K_t$ has affected on the crack growth. The crack growth after penetration depends upon the initial front side crack length.

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피로 균열 형상 진전의 수치 모델링 기법에 관한 연구 (A Numeric Modelling Technique for the Shape Development of Fatigue Crack)

  • 한문식
    • 한국정밀공학회지
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    • 제16권2호통권95호
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    • pp.225-233
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    • 1999
  • This paper describes a versatile finite element technique which has been used to investigate of wide range of structural defects of practical importance. The procedure automatically remeshes the three-dimensional finite element model during the stages of crack growth. Problems analyzed to date include the surface cracks in leak-before-break situations, the development of quarter-elliptical corner defects, planar semi-elliptical surface defects and the fatigue growth of defects.

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부식피로에 의한 선박용 알루미늄 합금제 용접부의 균열 전파기동에 관한 연구 (A Study on the Behavior in the Corner Crack Propagation of Al-Alloy used for the Shipbuilding by the Corrosion Fatigue)

  • 임우조;이진열
    • 수산해양기술연구
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    • 제24권4호
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    • pp.164-171
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    • 1988
  • Recently with the rapid development in marine and shipbuilding industries such as marine structures, ships and chemical plants, it takes much interest in the study of corrosion fatigue characteristics that was close up an important role in mechanical design. In this study, characteristics of corner crack propagation on the base metal and heat affected zone of 5086 Al-Alloy was tested by using of a rotary bending fatigue tester and was investigated under the environments of specific resistance, $\rho$=25$\Omega$ cm and air. The corrosion fatigue crack initiation and corrosion fatigue life sensitivity were quantitatively inspected for 5086 Al-Alloy in the specific resistance, $\rho$=25$\Omega$ cm. Main results obtained are as follows: (1) The corrosion sensitivity of heat affected zone under specific resistance, $\rho$=25$\Omega$cm shows approximately 1.69~2.22 and corrosion sensitivity of base metal is more susceptible than that of heat affected zone. (2) The corrosion fatigue life sensitivity on heat affected zone decreases eminently than that of initial corrosion fatigue crack. (3) The characteristics of quarter elliptical corner crack propagation shows that depth crack is more grown than surface crack at crack initiation, but the surface crack is more propagated than depth crack as the crack propagation is increased. (4) The surface crack and depth crack growth on heat affected zone by softness show delayed phenomenon than that of base metal.

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베어링메탈 제조공정에 따른 결함발생 및 피로균열 전파특성 (Properties of Defect Initiation and Fatigue Crack Growth in Manufacturing Process of Bearing Metal)

  • 김민건
    • 산업기술연구
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    • 제35권
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    • pp.3-8
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    • 2015
  • A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step(sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased by the second step(rolling process of sintered plate ; Series B). After the third step(re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process effects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at junction between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

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제조 공정에 따른 베어링메탈의 결함발생 및 피로파괴거동 (Defect Genesis and Fatigue Failure Behaviour of Bearing Metal in Manufacturing Processes)

  • 김민건
    • 산업기술연구
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    • 제31권A호
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    • pp.45-51
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    • 2011
  • A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step (sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased at the second step (rolling process of sintered plate ; Series B). After the third step (re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process affects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at interface between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

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Ion Implantation으로 Ca를 첨가한 단결정 $Al_2$O$_3$의 Crck-Like Pore의 Healing 거동-H. Hexagonal Ligaments and Type of Healing (Effect of Ca Implantation on the Sintering and Crack Healing Behavior of High Purity $Al_2$O$_3$ Using Micro-Lithographic Technique -II. Hexagonal Ligaments and Type of Healing)

  • 김배연
    • 한국세라믹학회지
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    • 제36권8호
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    • pp.813-819
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    • 1999
  • Ion implantation, photo-lithography, Ar ion milling과 hot press 법을 이용한 micro-fabrication techrique을 사용하여 고순도 알루미나 단결정인 사파이어의 내부에, 조절된 Ca의 첨가량을 갖고 있는, crack과 비슷한 형태의 기공들을 형성시켰다. 이 bi-cryslal을 각각의 온도에서 열처리하여 Ca 이온이 고온에서 알루미나의 morphology와 hcaling에 미치는 영향을 관찰하였다. 열처리 온도가 올라감에 따라서 crack-like pore의 내부에 hcxagonal bridging ligaments가 생성되었는데, 열처리 온도와 Ca의 첨가량이 증가할수록 크기가 커지는 것을 관찰할 수 있었고, 생성된 hexagonal bndgmg ligaments는 열처리가 진행됨에 따라 서서히 커지면서 모서리가 둥글어지는 현상을 관찰할 수 있었다. Bicrystal 내부에 형성된 crack-like pore는 열처리가 진행되면서 edge regression. ligamcnt growth 및 flow의 3가지의 특징적인 형태로 진행되었다. 이때 edge regression은 상대적으로 저온에서부터 전체 crack-like pore에서 서서히 일어나기 시작하였으며, ligament growth는 일부 crack-like pore에서 진행되있으며, 대단히 빠른 속도로 crack healing이 진행됨을 추정할 수 있었다. Flow는 $1800^{\circ}C$ 이상의 고온에서 모든 crack-like pore에 걸쳐서 느리게 일어남을 알 수 있었다.

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해양환경중에서 자동차 프레임용 강재의 부식피로균열전파거동에 관한 연구 (Study on the Corrosion Fatigue Crack Propagation Behavior of Steel Used for Frame of Vehicles in Marine Environment)

  • 이상열;임종문;이종악
    • 한국해양공학회지
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    • 제6권2호
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    • pp.76-84
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    • 1992
  • In this study, corrosion fatigue test of SAPH45 steel was performed by the use of plane behavior of base metal (BM) and heat affected zone (HAZ) of SAPH45. The main results obtained are as follows: 1) The more aspect ratio (b/t) of corner crack decreases, the more aspect ratio (b/a) takes greatly effect by corrosion. 2) The correlation between the stress intensity factor range ($\Delta$k) and crack growth rate (da/dN) for weldment in seawater is given by Paris rule as follow: da/dN=C($\Delta$K) super(m). Where m is constant, and the value is 3.82-3.84. 3) The accelerative factor ($\alpha$) of BM and HAZ under seawater is about 1.1-1.9, and ($\alpha$) of HAZ increases more and more under the low $\Delta$K region. 4) HAZ is more susceptible to corrowion than BM because of potential of electrode (E sub(c)) of HAZ becomes more less noble potential than that of BM.

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SS41강의 부식피로파양에 미치는 해양환경인자의 영향 (The Influence of Marine Environmental Factor on the Corrosion Fatigue Fracture of SS41 Steel)

  • 김원영;임종문
    • Journal of Advanced Marine Engineering and Technology
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    • 제15권1호
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    • pp.51-58
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    • 1991
  • Corrosion fatigue test was performed by the use of plane bending fatigue tester in marine environment having various specific resistance from 25(natural sea water) to 5000.ohm.cm. It is in order to investigate the effects of marine environmental factor on the corrosion fatigue fracture of SS41 steel. The main results obtained are as follows; 1. The aspect ratio(b/a) of corner crack growing in natural sea water is lower than that in air. 2. The surface crack growth rate(da/dN) in marine environment is faster than that in air and da/dN delaies with the specific resistance increased. 3. The experimental constant m of paris rule [da/dN=C(${\delta}$K)$^m$] decrease with the specific resistance decreased and the effect of corrosion in proportion to the specific resistance is more sensitive than that of stress intensity factor range(${\delta}$K) under region II. 4. The accelerative factor(${\alpha}$) in marine environment is about 1.1-2.7 and .alpha. is increase under the low region of stress intensity factor range(${\delta}$K). 5. The electrode potential($E_0$) gets less noble potential with the specific resistance decreased.

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