• Title/Summary/Keyword: Cooling structure design

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Design Optimization of an Extruded-type Cooling Structure for Reducing the Weight of LED Streetlights (LED 가로등용 압출형 방열 구조물 경량화를 위한 최적 설계)

  • Park, Seung-Jae;Lee, Tae-Hee;Lee, Kwan-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.10
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    • pp.394-401
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    • 2016
  • The configuration of an extruded-type cooling structure was optimized for the light-emitting diode (LED) streetlights that have recently replaced convectional metal halide streetlights for energy saving. Natural convection and radiative heat transfer over the cooling structure were simulated using a numerical model with experimental verification. An improved cooling structure type was suggested to overcome the previous performance degeneration, as confirmed by analyzing the thermal flow around the existing cooling structure. A parameter study of the cooling structure geometries was also conducted and, based on the numerical results, the configuration was optimized to reduce the weight of the cooling structure. Consequently, the mass of the cooling structure was reduced by 60%, while the thermal performance was improved by 10%.

Vibration measurement and vulnerability analysis of a power plant cooling system

  • Anil, Ozgur;Akbas, Sami Oguzhan;Kantar, Erkan;Gel, A. Cem
    • Smart Structures and Systems
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    • v.11 no.2
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    • pp.199-215
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    • 2013
  • During the service life of a structure, design complications and unexpected events may induce unforeseen vibrations. These vibrations can be generated by malfunctioning machinery or machines that are modified or placed without considering the original structural design because of a change in the intended use of the structure. Significant vibrations occurred at a natural gas plant cooling structure during its operation due to cavitation effect within the hydraulic system. This study presents findings obtained from the in-situ vibration measurements and following finite-element analyses of the cooling structure. Comments are made on the updated performance level and damage state of the structure using the results of these measurements and corresponding numerical analyses. An attempt was also made to assess the applicability of traditional displacement-based vulnerability estimation methods in the health monitoring of structures under vibrations with a character different from those due to seismic excitations.

New design concept and damage assessment of large-scale cooling towers

  • Noh, Sam-Young;Meskouris, Konstantin;Harte, Reinhard;Kratzig, Wilfried B.
    • Structural Engineering and Mechanics
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    • v.15 no.1
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    • pp.53-70
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    • 2003
  • The motivation of this paper is to introduce the modern technology of large-scale cooling tower design. Thereby the innovative design concept for the world's largest cooling tower with a height of 200 m is briefly presented (Harte & Kr$\ddot{a}$tzig 2002, Bush et al. 2002). The new concept was considered not only for safety, but also for preservation of the durability of the structure, because cracking damage in large cooling towers in general cause extremely high cost of maintenance and repair. The paper demonstrates numerically the damage process in large cooling towers (Kr$\ddot{a}$tzig et al. 2001), and describes some basics of the numerical finite element approach for damage propagation modelling of shell structure. A prototype is analysed to trace the progressive damage process, whereby the changes in the dynamical behaviour of the structure, as mirrored in its natural frequencies and the corresponding mode shapes, are presented and discussed. Finally, the example shows that such damage processes develop progressively over the life-time of the shell structure.

A Study on Thermo-Hydraulic Analysis for KSTAR(Korea Superconducting Tokamak Advanced Research) Cooling Line System (KSTAR(Korea Superconducting Tokamak Advanced Research) 냉각 시스템에 대한 열해석 연구)

  • Kim, H.W.;Ha, J.S.;Kim, D.S.;Lee, J.S.;Choi, C.H.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.296-301
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    • 2003
  • A study on the engineering design and numerical thermo-hydraulic analysis for KSTAR TF coil structure cooling system has been conducted. The numerical analyses have been done to verify the engineering design of cooling using the commercial code, FLUENT and in-house code for calculating helium properties which varies with cooling tube's heat transfer. Through the engineering design process based on the steady heat balance concepts, the circular stainless steel tube with inner diameter of 4 mm for TF coil has been selected as cooling tube. From normal operation mode analysis results, total 28 cooling tubes were finally chosen. Also, three dimensional cool down analysis for TF coil with designed cooling tube was satisfied with next three design criteria. First is cooling work termination within a month, second is maximum temperature difference within 50 K in TF coil structure and third is exit helium pressure above 2 bar. Consequently, these cool down scenario results can afford to adopt as operating scenario data when KSTAR facilities operate.

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Thermal Design and Analysis Evaluation of ISG Motor for Hybrid Electric Vehicles considering High-speed Driving Condition (고속 운전조건을 고려한 하이브리드 자동차용 ISG 모터 방열설계 및 해석 평가)

  • Kim, Sung Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.1
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    • pp.59-64
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    • 2014
  • Integrated Starter Generator (ISG) system improves the fuel economy of hybrid electric vehicles by using idle stop and go function, and regenerative braking system. To obtain the high performance and durability of ISG motor under continuously high load condition, the motor needs to properly design the cooling system (cooling fan and cooling structure). In this study, we suggested the enhanced design by modifying the thermal design of the ISG motor and then analyzed the improvement of the cooling performance under high-speed condition and generating mode by CFD simulation. The temperatures at the coil and the magnet of the enhanced model were decreased by about $4^{\circ}C$ and $6^{\circ}C$, respectively, compared to those of the conventional model. Therefore, we verified the cooling performance enhancement of the novel thermal design in the case of core loss increment due to the higher speed condition.

Design of Cooling System for Variable Speed 300kW PMSM (300kW 급 가변속 PMSM의 냉각시스템 설게)

  • Zhou, Guang-xu;Lee, Dong-Hee;Ahn, Jin-Woo;An, Young-Joo
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.923-924
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    • 2007
  • due to the modification of ventilation system for variable speed high efficiency PMSM, the ventilation structure is analyzed in this part. First, a cooling structure was proposed for the variable speed PMSM. Through the contrast result of whole stress and speed distribution in the cooling channel by fluid field, the fans setting fashion is confirmed. By the studying of cooling structure for improved PMSM, the position of the cooling hole in the rotor is optimized by the finite element method. At last, the thermal field distribution of the motor is calculated by FEM. The calculated thermal rise is in accord with measured value, which provides effective basement for the design and safety operation of PMSM.

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Thermal and Flow Modeling and Fin Structure Optimization of an Electrical Device with a Staggered Fin (엇갈림 휜을 갖는 전자기기의 열유동 모델링 및 휜 형상 최적 설계)

  • Kim, Chiwon;Lee, Kwan-Soo;Yeo, Moon Su
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.12
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    • pp.645-653
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    • 2017
  • Thermal and flow modeling and fin structure optimization were performed to reduce the weight of an electrical device with a staggered fin. First, a numerical model for thermal and flow characteristics was suggested, and then, the model was verified experimentally. Using the verified model, improvement in cooling performance of the cooling system through the staggered fins was predicted. As a result, 87.5% of total heat generated was dissipated through the cooling fins, and a thermal island was observed in the rotor because of low velocity of the internal air flow through the air gap. In addition, it was confirmed that the staggered fin improves the cooling performance but it also increases the total pressure drop within the cooling system, by maximizing the leading edge effect. Based on this analysis result, the effect of each design parameter on the thermal and flow characteristics was analyzed to select the main optimal design parameters, and multi-objective optimization was performed by considering the cooling performance and the fin weight. In conclusion, the optimized fin structure improved the cooling performance by 7% and reduced the fin weight by 28% without any compromise of the pressure drop.

Structural analysis and optimization of large cooling tower subjected to wind loads based on the iteration of pressure

  • Li, Gang;Cao, Wen-Bin
    • Structural Engineering and Mechanics
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    • v.46 no.5
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    • pp.735-753
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    • 2013
  • The wind load is always the dominant load of cooling tower due to its large size, complex geometry and thin-wall structure. At present, when computing the wind-induced response of the large-scale cooling tower, the wind pressure distribution is obtained based on code regulations, wind tunnel test or computational fluid dynamic (CFD) analysis, and then is imposed on the tower structure. However, such method fails to consider the change of the wind load with the deformation of cooling tower, which may result in error of the wind load. In this paper, the analysis of the large cooling tower based on the iterative method for wind pressure is studied, in which the advantages of CFD and finite element method (FEM) are combined in order to improve the accuracy. The comparative study of the results obtained from the code regulations and iterative method is conducted. The results show that with the increase of the mean wind speed, the difference between the methods becomes bigger. On the other hand, based on the design of experiment (DOE), an approximate model is built for the optimal design of the large-scale cooling tower by a two-level optimization strategy, which makes use of code-based design method and the proposed iterative method. The results of the numerical example demonstrate the feasibility and efficiency of the proposed method.

A Study on the Enhancement of the Cooling Structure for In-wheel Motor (인휠 모터의 냉각 구조 개선에 관한 연구)

  • Kim, Dae Geon;Kim, Sung Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.1
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    • pp.36-42
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    • 2013
  • Recently, the automobile of the future will be able to substitute an electric vehicle for an internal combustion engine, so the following research is actively in the process of advancing. A traction motor is one of the core parts which compose the electric vehicle. Especially, it is difficult to connect cooling water piping to an in-wheel motor because the in-wheel motor is located within the wheel structure. This structure has disadvantage for closed type and air cooling, so the cooling design of motor housing and internal in-wheel motor is important. In this study, thermo-flow analysis of the in-wheel motor for vehicles was performed in consideration of ram air effect. In order to improve cooling efficiency of the motor, we variously changed geometries of housing and internal shape. As a result, we found that the cooling efficiency was most excellent, in case the cooling groove direction was same with air flow direction and arranged densely. Furthermore, we investigated the cooling performance enhancement with respect to variable geometries of internal in-wheel motor.

Thermal Flow Analysis of Vehicle Engine Cooling System

  • Park, Kyoung-Suk;Won, Jong-Phil;Heo, Hyung-Seok
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.975-985
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    • 2002
  • This paper deals with theoretical model developed for analyzing the heat transfer of automotive cooling systems. The model has a modular structure which links various cooling system submodels. From the model, heat transfer rate of automotive cooling systems can be predicted, providing useful information at the early stages of the design and development. The aim of the study is to develop a simulation program for automotive cooling system analysis and a performance analysis program for analyzing heat exchanger. Heat release rate from combustion gas to coolant through the cylinder wall in engine cylinder was analysed by using an engine cycle simulation program. In this paper, details of each submodel are described together with the overall structure of the vehicle model.