• Title/Summary/Keyword: Cooling Speed

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Analysis Of The Thermal Behavior and Jacket Cooling Characteristics of Motor Integrated Spindle for High Speed Machine Tool (고속공작기계용 모터내장형 주축의 열거동 및 자켓냉각특성 해석)

  • Park, D.B.;Kang, J.P.;Song, J.B.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.33-40
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    • 1997
  • Recently, there are an increasing needs for high speed rotating spindle which is an important mechanical ele- ment for a high efficiency machine tool in order to shorten machining time and cut production costs. The heat gen- eration is the most important problem in the motor integrated spindle. In this study, the effects of temperature distribution and thermal behavior according to the oil-air lubrication and cooling conditions are investigate theo- retically and experimentally on the motor-integrated spindle under unloading condition. The experimental spin- dle system is composed with the angular contact steel ball bearings, oil-air lubrication, air or oil jacket cooling system. To analyze the thermal behavior and cooling characteristics for the motor integrated spindle, the analysis using the finite element method is carried out. The analytical results are compared with the experimental results.

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Characteristic of Quenching Refrigerant for Heat Treatment Deformation Control of SM45C Steel

  • Lyu, Sung-Ki
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.647-654
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    • 2002
  • This study deals with the characteristic of quenching refrigerant for heat treatment deformation control of SM45C steel. Heat-treatment deformation must be controlled for the progress of production parts for landing gear. Most of deformation is occurred on inconsistent cooling. The inconsistent cooling is caused by a property of quenching refrigerant. When a heated metal is deposited in the quenching refrigerant, the cooling speed is so slow in early period of cooling because of a steam-curtain. After additional cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for landing gear by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on thermal deformation and fatigue strength are also investigated.

An Analysis of the Thermal Characteristic according to the Cooling Method of the High Speed Spindle Housing (고속 주축 하우징의 냉각방식에 따른 열특성 해석)

  • Jeong D.S.;Kim S.T.;Choi D.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.447-448
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    • 2006
  • High speed machining is the core technology that influences the performance of machine tools, and the high speed motor spindle is widely used fur the high speed machine tools recently. The important problem in this spindle is to reduce and minimize the thermal effect by motor and bearing. In this study, the analysis of thermal characteristic of spindle is performed according to the cooling methods of housing by using finite element method. This result can be applied to the design and manufacture of the high speed spindle.

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COMPUTATIONAL ANALYSIS ON THE COOLING PERFORMANCE OF GLASS FIBER COOLING UNIT WITH HELIUM GAS INJECTION (헬륨가스 주입식 유리섬유 냉각장치의 냉각성능 해석)

  • Oh, I.S.;Kim, D.;Umarov, A.;Kwak, H.S.;Kim, K.
    • Journal of computational fluids engineering
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    • v.16 no.4
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    • pp.110-115
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    • 2011
  • A modern optical fiber manufacturing process requires the sufficient cooling of glass fibers freshly drawn from the heated and softened silica preform in the furnace, since the inadequately cooled glass fibers are known to cause improper polymer resin coating on the fiber surface and to adversely affect the product quality of optical fibers. In order to greatly enhance the fiber cooling effectiveness at increasingly high fiber drawing speed, it is necessary to use a dedicated glass fiber cooling unit with helium gas injection between glass fiber drawing and coating processes. The present numerical study features a series of three-dimensional flow and heat transfer computations on the cooling gas and the fast moving glass fiber to analyze the cooling performance of glass fiber cooling unit, in which the helium is supplied through the discretely located rectangular injection holes. The air entrainment into the cooling unit at the fiber inlet is also included in the computational model and it is found to be critical in determining the helium purity in the cooling gas and the cooling effectiveness on glass fiber. The effects of fiber drawing speed and helium injection rate on the helium purity decrease by air entrainment and the glass fiber cooling are also investigated and discussed.

Thermal Characteristics of the High Frequency Motor Spindle according to the Bearing Preloads and Cooling Conditions (예압과 냉각조건에 따른 고주파 모터 내장형 주축계의 열특성)

  • Choi D. B.;Kim S. T.;Jung S. H.;Kim J. H.;Kim Y. K.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.138-143
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    • 2005
  • The important problem in the high speed spindles is to reduce and minimize the thermal effect by the motor and ball bearings. Thermal characteristics according to the bearing preload and hollow shaft cooling are studied for the spindle with the oil mist lubrication and high frequency motor. Temperature distribution and thermal deformation according to the spindle speed, preload and flow rate are measured by thermocouple and gap sensor. Temperature distribution and thermal deformation are analyzed by using the finite element method. The results of analysis are compared with the measured data. This paper show that the suitable preload and hollow shaft cooling are very effective to minimize the thermal effect by the motor and ball bearings. This study indicates that temperature distribution and thermal deformation of the high speed spindle system can be estimated reasonably by using the three dimensional model through the finite element method and supports thermal optimization and more effective cooling method.

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Development of Simulation Program of Automotive Engine Cooling System (자동차 엔진냉각계의 해석 프로그램의 개발)

  • 배석정;이정희;최영기
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.11
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    • pp.943-956
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    • 2003
  • A numerical program has been developed for the simulation of automotive engine cooling system. The program determines the mass flow rate of engine coolant circulating the engine cooling system and radiator cooling air when the engine speed is adopted by appropriate empirical correlation. The program used the method of thermal balance at individual element through the model for radiator component in radiator analysis. This study has developed the program that predicts the coolant mass flow rate, inlet and outlet temperatures of each component in the engine cooling system (engine, transmission, radiator and oil cooler) in its state of thermal equilibrium. This study also combined the individual programs and united into the total performance analysis program of the engine cooling system operating at a constant vehicle speed. An air conditioner system is also included in this engine cooling system so that the condenser of the air conditioner faces the radiator. The effect of air conditioner to the cooling performance, e.g., radiator inlet temperature, of the radiator and engine system was examined. This study could make standards of design of radiator capacity using heat rejection with respect to the mass flow rate of cooling air. This study is intended to predict the performance of each component at design step or to simulate the system when specification of the component is modified, and to analyze the performance of the total vehicle engine cooling system.

A study on the simulation of water cooling process for the prediction of plate deformation due to line heating

  • Nomoto, Toshiharu;Jang, Chang-Doo;Ha, Yun-Sok;Lee, Hae-Woo;Ko, Dae-Eun
    • International Journal of Ocean System Engineering
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    • v.1 no.1
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    • pp.46-51
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    • 2011
  • In a line heating process for hull forming, the phase of the steel transforms from austenite to martensite, bainite, ferrite, or pearlite depending on the actual speed of cooling following line heating. In order to simulate the water cooling process widely used in shipyards, a heat transfer analysis on the effects of impinging water jet, film boiling, and radiation was performed. From the above simulation it was possible to obtain the actual speed of cooling and volume percentage of each phase in the inherent strain region of a line heated steel plate. Based on the material properties calculated from the volume percentage of each phase, it should be possible to predict the plate deformations due to line heating with better precision. Compared to the line heating experimental results, the simulated water cooling process method was verified to improve the predictability of the plate deformation due to line heating.

STUDY ON COOLING PERFORMANCE BY CONVECTIVE HEAT TRANSFER WITH DIFFERENT DISK BRAKE SHAPES (브레이크 디스크 형상에 따른 대류열전달에 의한 방열성능 연구)

  • Park, C.W.;Lee, D.R.
    • Journal of computational fluids engineering
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    • v.21 no.1
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    • pp.64-71
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    • 2016
  • This research is to numerically investigate the convective cooling performance in the Disk brake. Research concentrates on the heat transfer coefficient and cooling performance which are selected with cooling local locations. Cooling performance of the Hole disk has been compared by Ventilated Disk. According to the results of heat transfer on the disk brake, activated velocity distributions more appear in the Hole disk. This is due to the fact that a number of hole units have exactly 120 on the surface of the hole disk. Therefore, velocity distributions of hole disk brake is better activated than Ventilated disk. According to the calculations of Nusselt number between surface and atmosphere in the interested cooling area, average value of cooling effect has been increased 13.5% by the hole disk at driving of speed 65 km/h situation and grown 18% by the hole disk at driving speed of 100 km/h. Due to the flow of air through the hole route, cooling performance of the hole disk was very excellent. In addition, cooling effect on edge of the bottom is better than the vicinity of center.

Enhanced Cooling Performance of Polymer Actuators Using Carbon Nanotube Composites (탄소나노튜브 복합재를 이용한 고분자 액추에이터의 냉각 개선)

  • Piao, Chengxu;Suk, Ji Won
    • Composites Research
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    • v.30 no.2
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    • pp.165-168
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    • 2017
  • Coiled polymer actuators fabricated by twisting polymer fishing lines or sewing threads respond to heating and cooling with their contraction and relaxation. However, their actuation speed is highly dependent on the heating and cooling rates. In order to improve the actuation speed, the coiled polymer actuator was coated with polydimethylsiloxane composites. The introduction of multi-walled carbon nanotubes into the polydimethylsiloxane improved the actuation speed by about 13%.

A Case Study on Fuel Supply and Cooling Systems of High-Speed Vehicles (고속 비행체 연료공급 및 냉각계통 사례분석)

  • Choi, Seyoung;Park, Sooyong;Choi, Hyunkyung;Jun, Pilsun;Park, Jeongbae
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.21 no.2
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    • pp.1-6
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    • 2013
  • In high-speed vehicle, selection of fuel, configuration of components and cooling system are required to solve the heating issue by aerodynamic heating and inner combustion process. This subsystem consists of fuel tank, supply pump, various control valve, heat exchanger, including reactor, connecting line, adiabatic structures and insulations. In this paper, applicable fuel property is considered at flight characteristic of hypersonic vehicles. In this regard, current state of fuel/cooling system technology is identified.