• Title/Summary/Keyword: Cooling

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Rapid cooling of injection mold for high-curvature parts using CO2 cooling module (CO2 냉각모듈을 적용한 고곡률 성형품의 사출금형 급속냉각)

  • Se-Ho Lee;Ho-Sang Lee
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.67-74
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    • 2022
  • Injection molding is a cyclic process comprising of cooling phase as the largest part of this cycle. Providing efficient cooling in lesser cycle times is of significant importance in the molding industry. Recently, lots of researches have been done for rapid cooling of a hot-spot area using CO2 in injection molding. The CO2 flows under high pressure through small, flexible capillary tubes to the point of use, where it expands to create a snow and gas mixture at a temperature of -79℃. The gaseous CO2 removes heat from the mold and releases it into the atmosphere. In this paper, a CO2 cooling module was applied to an injection mold in order to cool a large area cavity uniformly and quickly, and the cooling performance of the injection mold was investigated. The product was a high-curvature molded part with a molding area of 300x100mm. Heat cartridges were installed in a stationary mold, and CO2 cooling module was inserted inside a movable mold. Through structural analysis, it was confirmed that the maximum deformation of mold with CO2 cooling module was 0.09mm. A CO2 feed system with a heat exchanger was used for cooling experiments. The CO2 was injected into the holes on both sides of the supply pipe of the cooling module and discharged through hexagon blocks to cool the mold. It took 5.8 seconds to cool the mold from an average temperature of 140℃ to 70℃. Through the experiment using CO2 cooling module, it was found that a cooling rate of up to 12.98℃/s and an average of 10.18℃/s could be achieved.

An Experimental Study on the Effects of the Cooling Jacket Design Parameters on the Performance of Thermoelectric Cooling System (열전소자 냉각 자켓의 설계인자가 열전냉각 시스템의 성능에 미치는 효과에 대한 실험적 연구)

  • Lee, J.E.;Park, S.H.;Kim, K.;Kim, D.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2079-2084
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    • 2007
  • A small-scale thermoelectric cooling system was built in an effort to enhance the performance of the refrigeration system by utilizing the water-cooled jacket which was attached on the hot side of the thermoelectric module. Considered design parameters for the water-cooled jacket included the geometry of the flow passage inside the jacket and the flow rate of cooling water. The higher flow rate of cooling water in the jacket resulted in a better performance of the refrigeration system. The introduction of geometrical complexity of the cooling water flow passage to the cooling jacket also showed significant improvement on the performance of the thermoelectric refrigeration system such as the cooling capacity and the COP of the refrigeration system.

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Cooling Tower Overhaul of Secondary Cooling System in HANARO (하나로 2 차 냉각탑의 공장분해수리)

  • Park, Young-Chul;Lee, Young-Sub;Kim, Yang-Gon;Jung, Hoan-Sung;Lim, In-Chul
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2714-2719
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    • 2007
  • HANARO, an open-tank-in-pool type research reactor of 30 MWth power in Korea, has been operating normally since its initial criticality in February, 1995. For the last about ten years, A cooling tower of a secondary cooling system has been operated normally in HANARO. Last year, the cooling tower has been overhauled for preservative maintenance including fills, eliminators, wood support, water distribution system, motors, driving shafts, gear reducers, basements, blades and etc. This paper describes the results of the overhaul. As results, it is confirmed that the cooling tower maintains a good operability through a filed test. And a cooling capability will be tested when a wet bulb temperature is maintained about 28 $^{\circ}C$ in summer and the reactor is operated with the full power.

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Effects of the Lateral Ejection Angles and Distances of Double-Jet Holes on Flim Cooling Effectiveness (이중분사 막냉각 홀의 측면 분사각 및 홀 사이의 거리가 막냉각 효율에 미치는 영향)

  • Choi, Dae-Woong;Lee, Ki-Don;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.4
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    • pp.33-41
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    • 2012
  • In the present work, a parametric study on double-jet film-cooling has been carried out to enhance the film-cooling effectiveness using three-dimensional Reynolds-averaged Navier-Stokes analysis. The shear stress transport turbulence model is used as the turbulence closure. The lateral ejection angles and the lateral and streamwise distance between the centers of the cooling holes are chosen as the geometric parameters. The spatially averaged film-cooling effectiveness averaged over an area of 8 hole diameters in width and 30 hole diameters in streamwise length is used to evaluate the performance of film-cooling. The parameter of the lateral distance has the largest impact on the film cooling effectiveness compared to the others. On the other hand, the parameter of streamwise distance gives the least influence on the film cooling effectiveness.

Effect of Cooling Rate on Damping Capacity of Magnesium (마그네슘의 진동감쇠능에 미치는 냉각 속도의 영향)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.6
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    • pp.258-263
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    • 2017
  • The effect of cooling rate on the damping capacity of pure Mg was studied. Two Mg samples with different cooling rates were prepared by heat treatment at 873 K for 24 h, followed by water quenching and by furnace cooling to room temperature, respectively. The average grain sizes of the Mg samples were almost identical regardless of the cooling rate, but more twins were observed in the sample with faster cooling rate. The calculated vacancy fraction was higher in the fast cooling sample than the slow cooling one. It is noted that the fast cooling sample exhibited lower damping capacity both in the strain-amplitude independent and strain-amplitude dependent regions. Higher values of vacancy concentration and number density of twins in the fast cooling sample are considered to be responsible for the deteriorated damping capacity in the strain-amplitude independent and strain-amplitude dependent regions, respectively.

Study on the Cooling Effect of Motor Integrated Spindle (모터내장형 주축의 냉각특성에 관한 연구)

  • Song, Young-Chan;Lee, Deug-Woo;Choi, Dae-Bong;Kim, Soo-Tae
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.8-13
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    • 1997
  • Generally, A motor integrated spindle is selected to perform the high speed machining, to improve the machining flexibility, and to simplify the structure of machine tools. The thermal deformation caused by heat generation of the integrated motor is, however, serious problem in motor integrated spindle system. In this study, cooling characteristics for the several kinds of cooling systems(such as, oil-jacket cooling, air cooling) are investigated and more efficient cooling method is presented. The results show that the shaft cooling by the air cooling system is effective to improve the thermal characteristic of motor integrated spindle.

The performance evaluation of outdoor unit cooling system in a residential apartment complex (주상복합의 실외기 형태에 따른 냉방시스템 성능 평가)

  • Kyung, Seo-Kyung;Kim, Yun-Jin;Lim, Jung-Hee;Kim, Byung-Seon
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.263-268
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    • 2008
  • In a residential complex case, the efficiency of land use are maximized, but a variation of external condition such as load in-equality, the increase in wind velocity and solar radiation by a height causes increasing energy in a building. Besides, because of increasing window size for a lighting and a view, it comes heating load in winter and cooling load in summer. A choice of cooling-system is important for this reason. Recently an internal high-rise residential complex installs an air-cooling system and operates individual heating. However, this study applies water-cooling used one public cooling-tower instead of an air-cooling system, also with an efficiency test of an air and a water-cooling system, consider an internal applicability.

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Study on Precooling of Concrete Using Ice and Cooling Water (얼음과 냉각수를 이용한 콘크리트의 프리쿨링에 관한 연구)

  • 정철헌;박장호;이순환
    • Journal of the Korea Concrete Institute
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    • v.12 no.3
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    • pp.95-102
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    • 2000
  • Crack control due to temperature is an important factor for the mass concrete structure. Pre-cooling is the effective system to reduce the highest temperature of mass concrete. In this study, for pre-cooling, cooling water, cooling water with ics flake are used. The results of a series of experimental studies indicate that the changes in properties of fresh concrete after cooling are of low degree, and compressive strength of concrete is changed very little by cooling. The adiabatic temperature rise is also measured with pre-cooling concrete specimens. It is shown that hydration heat characteristics of cement and concrete were largely affected by pre-cooling.

Performance Characteristics of Cooling Tower on Small Absorption Chiller (가정용 흡수식 냉온수기용 냉각탑의 성능특성)

  • Sarker M.M.A;Kim Eun-Pi;Jeong Seok-Kwon;Min Kyung-Hyun;Kim Jae-Dol;Yoon Jung-In
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.7
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    • pp.1145-1151
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    • 2004
  • The experiment of thermal performance about cross flow type cooling tower was conducted in this study. Generally the ambient air condition can affect the thermal performance of cooling tower to improve or not. However it is hard to control the cooling water temperature that we want under bad air condition or during rainy season. In this paper, the effect of variables, which the ambient air have. especially wet-bulb temperature, are experimentally investigated for controlling the cooling water temperature more successfully. The result is that there is appropriate air flow rate in respective air condition to preserve the cooling performance in the cooling tower and the maximum air flow rate can't overcome the approach under bad air condition.

A Study on the Spray Cooling Characteristics of hot Flat Plates (고온평판의 분무냉각특성에 관한 연구)

  • 윤석훈
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.880-887
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    • 1998
  • In order to study heat transfer characteristics of spray cooling for the purpose of uniform and soft cooling of high temperature surface a series of experiments for a hot horizontal copper flat plate was performed by downflow spray water using flat spray nozzle. Cooling curves were mea-sured under the various experimental conditions of flow rates and temperatures of cooling water Surface temperature surface heat fluxes and heat transfer coefficients of horizontal upward-facing flat surface were calculated with cooling curves measured at each radial positions near the cooling surface by TDMA method. Generally heat transfer characteristics for spray cooling is simi-lar to boiling phenomenon of pool boiling. The minimum heat flux(MHF) appear at the surface temperature of about ${\Delta}Tsat=250^{\circ}C$ and the critical heat flux(CHF) appear at about ${\Delta}Tsat=250^{\circ}C$.

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