• Title/Summary/Keyword: Cooler

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Performances of Hot Gas Bypass Type Oil Cooler System (Hot Gas를 이용한 오일쿨러의 성능평가)

  • Lee, Seung-Woo;Yeom, Han-Kil;Park, Kil-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.3
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    • pp.73-80
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    • 2009
  • In accordance with the trend for high-speed multi-axes, and the increasing technical sophistication of machine tools, thermal deformation has become an important factor in the accuracy of machine tools. It was analyzed that thermal deformation error accounts for about 70% of all errors made with machine tools. For precise temperature control, both cooling and heating should be implemented. A hot gas bypass type cooling cycle method has a simplified structure and temperature control accuracy to with in ${\pm}0.1^{\circ}C$. In this study, the performances of oil cooler system, including temperature controllability according to hot gas floe and preset temperature sustainability according to temperature load, were tested. It is expected that this study will contribute to the development and performances of oil cooler system, which could minimize thermal errors and improve the quality of precision machine tools.

Heat Transfer Characteristics according to the Tube Arrangement of Bundle Type Plastic Oil Cooler (플라스틱 관다발 타입 오일쿨러의 튜브 배열에 따른 열전달 특성)

  • Heo, Hyung-Seok;Bae, Suk-Jung;Kim, Hyun-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.87-94
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    • 2007
  • It has been argued that the use of plastics can cause problems during design and manufacture owing to their low strength, relatively poor thermal conductivity and large thermal expansion. However, the advantages of plastics e.g., corrosion resistance, low cost, curtailment of weight, design flexibility etc., can compensate abundantly for the disadvantages. This study analyzes and compares the heat transfer performance characteristics of automotive compact oil cooler composed of plastic tube bundle with conventional metal oil cooler on the same core area basis as diameter, tube thickness, number of tube or tube arrangement varies. The performance analyses are accomplished by use of computational fluid dynamics program Fluent 6.2, which is verified and compared with the results of performance tests. The result of analyses is coincided with that of experiments. Flow pattern at air side according to tube arrangement is dominant factor which affects heat dissipation in case of similar total heat transfer surface area.

Development of Simulation Program of Vehicle Thermal Managements System (차량용 열제어 관리 시스템의 성능 시뮬레이션 프로그램 개발)

  • Bae, Suk-Jung;Heo, Hyung-Seok;Kim, Hyung-Chul
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.345-348
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    • 2008
  • The computer-aided performance simulation can reduce periods for development of products and cut down on the cost comparing with former trial-and-error procedures. This study has developed a simulation program for a vehicle thermal management system integrating an engine cooling system and an air conditioning system considering interactions and arrangement of air side heat exchangers such as power steering oil cooler, air-cooled transmission oil cooler, condenser, and radiator. The program may be also used for the system performance analysis according to the configuration of the engine coolant side heat exchangers such as water-cooled transmission oil cooler, EGR cooler, and heater core. Experiments utilizing an environmental wind tunnel has been conducted to assess the performance of the system according to the arrangement of air side heat exchangers. Some modification of the coolant loop layout can enhance the heat core performance up to 7% according to the results of the simulations.

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Effects of Pitch Length of Stack-type EGR Cooler on Heat Exchange Characteristics in a Diesel Engine (적층형 EGR Cooler의 Pitch 길이 변화가 열교환 특성에 미치는 영향)

  • Hwang, Se-Joon;Kim, Min-Chol;Jang, Sang-Hoon;Kim, Hyung-Man
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.135-140
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    • 2010
  • An important goal in diesel engine research is the development of a means to reduce the emissions of nitrogen oxides (NOX). The use of a cooled exhaust gas recirculation (EGR) system is one of the most effective techniques currently available for reducing nitrogen oxides. Since Particular Matter (PM) fouling reduces the efficiency of an EGR cooler, a trade-off exists between the amount of NOX and PM emissions, especially at high engine loads. In the present study, engine dynamometer experiments have been performed to investigate the heat exchange characteristics of the stack-type EGR coolers with wave fin pitches of 3.6 and 4.6 mm. The results show that the heat exchange effectiveness is decreased as surface area decrease with pitch of 4.6 mm due to PM fouling. As surface area increase at pitch of 3.6 mm, super-cooling happens in the recirculated exhaust gas.

The Study on the Corrosion Characteristics of Al-Alloy Shell for Cooler (알루미늄합금 원통냉각기의 부식 특성에 관한 연구)

  • 임우조;김성진;윤병두
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.39 no.2
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    • pp.152-157
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    • 2003
  • Most Recently, with rapid development in marine industries such as marine structures and ship, there occurs much interest in the study of corrosion characteristics which play an important role in design of cooling water system like heat-exchanger. Especially, as operating environment of fresh cooling water system in vessels is acidified, this system is seriously corroded. In this study, to study on the corrosion characteristics of Al-alloy shell for cooler, the electrochemical polarization test of materials for the marine fresh water cooler such as Al-alloy, Cu and naval brass was carried out in fresh water. And thus the polarization resistance and anodic polarization behavior of Al-alloy, Cu and naval brass are investigated. Also, galvanic corrosion characteristics of Al-alloy coupled with Cu and naval brass is considered. The main results obtained are as follows ; (1) The current density of corrosion is high in order of Al-alloy > naval brass > Cu (2) As anodic potential increases, the corrosion resistance of naval brass is better than that of Cu. (3) The galvanic corrosion of Al-alloy coupled with Cu and naval brass is activated than corrosion of Al-alloy.

Investigation of Cooling Effect of Flow Velocity and Cooler Location in Thermal Nanoimprint Lithography

  • Lee, Woo-Young;Lee, Ki Yeon;Kim, Kug Weon
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.4
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    • pp.37-42
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    • 2012
  • Nanoimprint lithography (NIL) has attracted broad interest as a low cost method to define nanometer scale patterns in recent years. A major disadvantage of thermal NIL is the thermal cycle, that is, heating over glass transition temperature and then cooling below it, which requires a significant amount of processing time and limits the throughput. One of the methods to overcome this disadvantage is to improve the cooling performance in NIL process. In this paper, the performance of the cooling system of thermal NIL is numerically investigated by SolidWorks Flow Simulation program. The calculated temperatures of nanoimprint device were verified by the measurements. By using the analysis model, the effects of the change of flow velocity and cooler location on the cooling performance are investigated. For the 6 cases (0.1 m/s, 0.5 m/s, 1 m/s, 3 m/s, 5 m/s, 10 m/s) of flow velocity and for the 6 cases of distances (50 mm, 40 mm, 30 mm, 20 mm, 10 mm, 1 mm) of cooler location, the heat conjugated flow analyses are performed and discussed.

Study on Indoor Thermal Environment Controlled by Portable Cooler (실험을 통한 이동형 냉방기의 실내 온도분포 특성의 검토)

  • Choi, Dong-Kyun;Song, Doosam;Kim, Jung-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.2
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    • pp.49-54
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    • 2016
  • The purpose of this study is to analyze the indoor temperature distribution of a room controlled by a personal and portable cooler. As an energy saving strategy, the personal air-conditioning or task conditioning system was developed and installed in office buildings in the 90 s. Many research results regarding the personal air-conditioning (PAC) system were focused on thermal comfort, localized ventilation efficiency and energy savings. However, the conventional PACs were only developed for application in office buildings. In this study, as a type of PAC, a portable cooler was analyzed in terms of indoor temperature distribution changes with the passage of time. The measurement was performed in a bedroom in an apartment house. The results showed that indoor temperature was controlled at about $24^{\circ}C$ around the human body. However, the ambient zone up to 1.5 m away from the the human body stayed at about $27.5^{\circ}C$.

An Experimental Study on the Heat Exchange Performance at Various EGR Cooler Types (EGR 쿨러 Type에 따른 열교환성능에 관한 실험적 연구)

  • Shon, Jungwook;Woo, Seungchul;Park, Jongwook;Chun, Taesoo;Lee, Kihyung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.6
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    • pp.608-614
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    • 2015
  • Nitrogen oxide(NOx) emission reductions are required to meet the strict emission regulations for environmental protection. Most of the Exhaust Gas Recirculation(EGR) system applied to a diesel engine can relatively decrease the NOx at a low cost, but it has a disadvantage in that the PM generation is promoted due to the hot intake air temperature. Thus, high heat exchange efficiency of the EGR cooler is required for an effective removal of NOx. In this study, heat exchange efficiency for various types of heat exchangers used in EGR cooler was measured under same conditions, and determined best heat exchange performance shape depending on type of heat exchanger.

Characteristics of Temperature Control by Hot-gas Bypass Flow Rate on Industrial Water Cooler (핫가스 바이패스 유량에 따른 산업용 냉각기의 온도제어 특성)

  • Baek, Seung-Moon;Choi, Jun-Hyuk;Byun, Jong-Yeong;Moon, Choon-Geun;Lee, Ho-Saeng;Jeong, Seok-Kwon;Yoon, Jung-In
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.8
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    • pp.1129-1136
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    • 2009
  • The paper presents the performance characteristics for a cooling system using EEV. The water cooler was used to reduce thermal deformation and contraction due to high speed of machine tools and the EEV was used for capacity control for water cooler. The apparatus was designed for hot-gas bypass system which a hot-gas can flows from outlet of compressor to the inlet of evaporator. This experiment is the intermediary study for precise temperature control through PID control. The results show that the evaporator pressure increased and refrigeration capacity decreased as the EEV opening step of hot-gas bypass increased. These results can be used as basic data for the design of effective water cooler.

Study of Engine Oil Jet System Effect on Engine Friction (Engine Oil Jet System이 Engine Friction에 미치는 영향에 대한 연구)

  • Min, Sun-Ki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.6
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    • pp.687-692
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    • 2016
  • When turbochargers are applied to engines, the temperature of the engine becomes high, making the cooling of pistons very important. To solve this problem, an oil jet is used. The oil jet provides oil to the underside of piston for cooling. When an oil jet is used, oil pump size-up and oil cooler are needed because of the increased oil flow rate and higher oil temperature. On the other hand, these increase the friction torque of the engine. This study examined how much the friction torque of an engine increases by an oil jet, oil cooler, and oil pump size-up. In addition, the proportions of the friction torque of the engine increased by each part were measured by changing the engine assembly condition. At low speed, the oil pump and oil cooler had a larger effect on the friction torque than the other factors. At high speed, oil cooler had a larger effect than the other factors.