• Title/Summary/Keyword: Coolant flow analysis

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Variation of Operating Clearance Depending on Cooling Methods of High-Speed Roller Bearings for Aerospace Applications (항공용 고속 롤러베어링의 냉각 방식에 따른 작동간극 변화)

  • Jisu Park
    • Tribology and Lubricants
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    • v.39 no.4
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    • pp.123-132
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    • 2023
  • In this study, the expansion, stress, and operating clearance of bearing elements during operation are observed using the inner/outer ring temperature test data of a 3.0×106 DN-class roller bearing. The operating clearance characteristics of inner-/outer-ring cooling (IORC) bearings are compared to those of inner-ring cooling (IRC) bearings. For IRC bearings, the thermal expansion of the outer ring is the most important factor in clearance variation. As a result, the operating clearance is less than the initial clearance of 61 ㎛, and the operating clearance decreases to 0.5 ㎛ at 25,500 rpm. Conversely, the temperature of the outer ring of IORC bearings is lower than that of IRC bearings, so the operating clearance is kept smaller. When the coolant flow rate to the outer ring is approximately 1.5 to 2.0 L/min, the temperature difference between the inner and outer rings is minimized and the operating clearance is maintained at a significantly lower level than IRC bearings. Small operating clearances are expected to be effective in reducing cage slip and skid damage in roller bearings. The results and analysis procedures of this study can be utilized to design of bearing clearance, lubricant flow rate, and assembled interference in the early design stage of aerospace roller bearings.

Thermal Characteristic Analysis of IPMSM for Traction Considering a Driving Pattern of Urban Railway Vehicles (도시철도차량의 운행패턴을 고려한 견인용 IPMSM의 열 특성 분석)

  • Park, Chan-Bae;Kim, Jae-Hee;Lee, Su-Gil
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.3
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    • pp.431-436
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    • 2014
  • In this paper, temperature change properties on the 210kW-class Interior Permanent Magnet Synchronous Motor (IPMSM) are performed with the cooling performance of a water cooling device through the thermal characteristic analysis of the IPMSM considering a real driving pattern of urban railway vehicles. First, the thermal analysis modeling of 210kW-class IPMSM, which is an alternative to the conventional induction motor, and its water cooling device is conducted. Next, the thermal characteristic analysis of the IPMSM considering a real driving pattern of urban railway vehicles is performed using 2-Dimensional FEM tool. Finally, the calculated characteristic results are analyzed. Consequently, it is confirmed that the internal temperature of the 210kW-class IPMSM may be lowered to about 42~52% by maintaining the coolant flow rate of the water cooling device (Cross sectional shape of the pipe has 220mm width and 10mm height) for 0.2kg/s level.

RCD success criteria estimation based on allowable coping time

  • Ham, Jaehyun;Cho, Jaehyun;Kim, Jaewhan;Kang, Hyun Gook
    • Nuclear Engineering and Technology
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    • v.51 no.2
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    • pp.402-409
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    • 2019
  • When a loss of coolant accident (LOCA) occurs in a nuclear power plant, accident scenarios which can prevent core damage are defined based on break size. Current probabilistic safety assessment evaluates that core damage can be prevented under small-break LOCA (SBLOCA) and steam generator tube rupture (SGTR) with rapid cool down (RCD) strategy when all safety injection systems are unavailable. However, previous research has pointed out a limitation of RCD in terms of initiation time. Therefore, RCD success criteria estimation based on allowable coping time under a SBLOCA or SGTR when all safety injection systems are unavailable was performed based on time-line and thermal-hydraulic analyses. The time line analysis assumed a single emergency operating procedure flow, and the thermal hydraulic analysis utilized MARS-KS code with variables of break size, cooling rate, and operator allowable time. Results show while RCD is possible under SGTR, it is impossible under SBLOCA at the APR1400's current cooling rate limitation of 55 K/hr. A success criteria map for RCD under SBLOCA is suggested without cooling rate limitation.

An intelligent hybrid methodology of on-line system-level fault diagnosis for nuclear power plant

  • Peng, Min-jun;Wang, Hang;Chen, Shan-shan;Xia, Geng-lei;Liu, Yong-kuo;Yang, Xu;Ayodeji, Abiodun
    • Nuclear Engineering and Technology
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    • v.50 no.3
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    • pp.396-410
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    • 2018
  • To assist operators to properly assess the current situation of the plant, accurate fault diagnosis methodology should be available and used. A reliable fault diagnosis method is beneficial for the safety of nuclear power plants. The major idea proposed in this work is integrating the merits of different fault diagnosis methodologies to offset their obvious disadvantages and enhance the accuracy and credibility of on-line fault diagnosis. This methodology uses the principle component analysis-based model and multi-flow model to diagnose fault type. To ensure the accuracy of results from the multi-flow model, a mechanical simulation model is implemented to do the quantitative calculation. More significantly, mechanism simulation is implemented to provide training data with fault signatures. Furthermore, one of the distance formulas in similarity measurement-Mahalanobis distance-is applied for on-line failure degree evaluation. The performance of this methodology was evaluated by applying it to the reactor coolant system of a pressurized water reactor. The results of simulation analysis show the effectiveness and accuracy of this methodology, leading to better confidence of it being integrated as a part of the computerized operator support system to assist operators in decision-making.

Numerical Investigation of Cooling Performance of Liquid-cooled Battery in Electric Vehicles (하이브리드/전기 자동차용 수냉식 배터리 셀의 냉각성능에 관한 수치 해석적 연구)

  • Kwon, Hwabhin;Park, Heesung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.6
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    • pp.403-408
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    • 2016
  • Lithium-ion batteries are commonly employed in hybrid electric vehicles (HEVs), and achieving high energy density in the battery has been one of the most critical issues in the automotive industry. Because liquid cooling containing antifreeze is important in automotive batteries to enable cold starts, an effective geometric configuration for high-cooling performance should be carefully investigated. Battery cooling with antifreeze has also been considered to realize successful cold starts. In this article, we theoretically investigate a specific property of an antifreeze cooling battery system, and we perform numerical modeling to satisfy the required thermal specifications. Because a typical battery system in HEVs consists of multiple stacked battery cells, the cooling performance is determined mainly by the special properties of antifreeze in the coolant passage, which dissipates heat generated from the battery cells. We propose that the required cooling performance can be realized by performing numerical simulations of different geometric configurations for battery cooling. Furthermore, we perform a theoretical analysis as a design guideline to optimize the cooling performance with minimum power consumption by the cooling pump.

A Study on the Operating Characteristics by Heat Flow Analysis of HYPER Beam Window (HYPER 빔창의 열수력 해석에 의한 운전특성에 관한 연구)

  • Song, Min-Geun;Choi, Jin-Ho;Ju, Eun-Sun;Song, Tae-Young
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.915-920
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    • 2001
  • A spent fuel problem has prevented the nuclear power from claiming to be a completely clean energy source. The nuclear transmutation technology to incinerate the long lived radioactive nuclides and produce energy during the incineration process is believed to be one or the best solutions. HYPER(Hybrid Power Extraction Reactor) is the accelerator driven transmutation system which is being developed by KAERI(Korea Atomic Energy Research Institute). Some major feature of HYPER have been developed and employed. On-power fueling concepts are employed to keep system power constant with minimum variation of accelerator power. A hollow cylinder-type metal fuel is designed for the on-line refueling concept. Lead-bismuth(Pb-Bi) is adopted as a coolant and Spallation target material. HYPER is a subcritical reactor which needs an external neutron source. 1GeV proton beam is irradiated to Lead-bismuth(Pb-Bi) target inside HYPER, and spallation neutrons are produced. When proton beams are irradiated, much heat is also deposited in the Pb-Bi target and beam window which separates Pb-Bi and accelerator vacuum. Therfore, an effective cooling is needed for HYPER target. In this paper, we performed the thermal-hydraulic analysis of HYPER target using FLUENT code, and also calculated thermal and mechanical stress of the beam window using ANSYS code.

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Identification of the Most Conservative Condition for the Safety Analysis of a Nuclear Power Plant by Use of Random Sampling (무작위 추출 방법을 이용한 원자력발전소 보수적 안전해석 조건 결정)

  • Jeong, Hae-Yong
    • Journal of the Korean Society of Safety
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    • v.30 no.5
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    • pp.131-137
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    • 2015
  • For the evaluation of safety margin of a nuclear power plant using a conservative methodology, the influence of applied assumptions such as initial conditions and boundary conditions needs to be assessed deliberately. Usually, a combination of the most conservative initial conditions is determined, and the safety margin for the transient is evaluated through the analysis for this conservative conditions. In existing conservative methodologies, a most-conservative condition is searched through the analyses for the maximum, minimum, and nominal values of the major parameters. In the present study, we investigates a new approach which can be applied to choose a most-conservative initial condition effectively when a best-estimate computer code and a conservative evaluation methodology are utilized for the evaluation of safety margin of transients. By constituting the band of various initial conditions using the random sampling of input parameters, the sensitivity study for various parameters are performed systematically. A method of sampling the value of control or operation parameters for a certain range is adopted by use of MOSAIQUE program, which enables to minimize the efforts for achieving the steady-state for various different conditions. A representative control parameter is identified, which governs the reactor coolant flow rate, pressurizer pressure, pressurizer level, and steam generator level, respectively. It is shown that an appropriate distribution of input parameter is obtained by adjusting the range and distribution of the control parameter.

Design of Heater-trigger HTS Switch through 3-Dimensional Thermal Characteristic Analysis (3차원 열특성해석을 통한 히터트리거 고온초전도 스위치의 설계)

  • Ahn, Min-Cheol;Yoon, Yong-Soo;Kim, Ho-Min;Kim, Tae-Joong;Kim, Yeong-Sik;Bae, Duck-Kwon;Lee, Sang-Jin;Han, Tae-Su;Ko, Tae-Kuk
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.714-716
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    • 2001
  • This paper is about the characteristic analysis of a heater-trigger HTS switch. It is composed of a BSCCO tape wire and a heater as a thermal quench source. To minimize the heat flow to the liquid nitrigen, the epoxy was used around them. The heater-trigger switch operates in the process that the HTS tape is thermally quenched by the current flowing through the heater. Since the switch works in coolant, it needs to be designed by the accurate thermal characteristic analysis. Here, we focus on FEM for it.

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Shape Optimization of the H-shape Spacer Grid Spring Structure

  • Yoon, Kyung-Ho;Kim, Hyung-Kyu;Kang, Heung-Seok;Song, Kee-Nam;Park, Ki-Jong
    • Nuclear Engineering and Technology
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    • v.33 no.5
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    • pp.547-555
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    • 2001
  • In pressurized light water reactor fuel assembly, spacer grids support nuclear fuel rods both laterally and vertically. The fuel rods are supported by spacer grid springs and grid dimples that are located in the grid cell. The support system allows for some thermal expansion and imbalance of the fuel rods. The imbalance is absorbed by elastic energy to prevent coolant flow- induced vibration damage. Design requirements are defined and a design process is established. The design process includes mathematical optimization as well as practical design method. The shape of the grid spring is designed to maintain its function during the lifetime of the fuel assembly. A structural optimization method is employed for the shape design. Since the optimization is carried out in the linear range of finite element analysis, the optimum solution is verified by nonlinear analysis. A good design is found and the final design is compared with the initial conceptual design. Commercial codes are utilized for structural analysis and optimization.

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Structural Analysis and Response Measurement Locations of Inner Barrel Assembly Top Plate in APR1400 (APR1400 내부배럴집합체 상부판 구조해석 및 측정위치)

  • Ko, Do-Young;Kim, Kyu-Hyung;Kim, Sung-Hwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.5
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    • pp.474-479
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    • 2012
  • A comprehensive vibration assessment program for the advanced power reactor 1400(APR1400) reactor vessel internals is established in accordance with the united states nuclear regulatory commission regulatory guide 1.20 revision 3. This paper is related to instruments and measurement locations based on the vibration and stress response analysis results of the inner barrel assembly top plate in APR1400. The analysis results of the inner barrel assembly top plate in the reactor show that the deterministic stress and deformation due to the reactor coolant pump induced pressure pulsations are larger than the random stress and deformation induced by the flow turbulence. The selection of the instruments and measurement locations at inner barrel assembly top plate in the reactor is essential requirements and very important study process for the vibration and stress measurement program in comprehensive vibration assessment program for APR1400 reactor vessel internals.