• 반도체디스플레이기술학회지
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• 제20권2호
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• pp.14-18
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• 2021

Electric Vehicle industry requires high technologies to stabilize apparatuses for the Coolant heater manufacturing. Vibrations of Leak Machine are one of the most critical factors for causing delivered of the defective product or poor inspection, which are the main reasons of the defects. In this study, the structure of the Leak Machine was analyzed through the experiment and the computer simulation to investigate the main reasons of the vibrations, and further to alter the design for the improved stability. And that design alterations were applied to the machine to identify the effects of those alterations. The result of the study shows that design alterations of the Leak Machine can effectively suppress about 97.8% of the vibrations, and further can improving the Inspection precision of the Coolant heater.

• 반도체디스플레이기술학회지
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• 제21권1호
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• pp.33-38
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• 2022

This study investigates the outlet temperature of coolant heater based on heat and flow volume conditions. Through computer simulation, the coolant temperature at the outlet was analyzed to investigate the heat and flow volume conditions of the coolant heater, and the optimal conditions were derived. Results show that heat and flow volume conditions, it was confirmed that heat condition is 0.424 W/mm³, and flow volume condition is 500 l/h, demonstrates optimal conditions. The results of this study can be utilized to efficiently control the coolant temperature through various heat and flow volume conditions.

• 한국기계가공학회지
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• 제21권1호
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• pp.111-118
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• 2022

The vehicle industry requires superior technology that can increase the efficiency of the battery of an electric vehicle. A coolant heater that can optimize the temperature of the battery is one of the most effective techniques for cold environments. However, the vibrations generated by this device can cause major complications, such as leakage and system errors. Therefore, the vibrations of the device must be suppressed to improve the stability. In this study, the fastening conditions of a coolant heater were analyzed using a computer simulation to investigate the natural frequencies and mode shapes which reflect the primary reasons for the largest vibrations under the given operating conditions. The results showed that six-bolted joints could considerably improve the stability of the fastening device

• 한국수소및신에너지학회논문집
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• 제23권5호
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• pp.484-492
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• 2012

The TMS(Thermal Management System) heater in a fuel cell vehicle has been developed to prevent a decline of fuel cell durability and cold start durability. Main functions of the COD(Cathode Oxygen Depletion) heater are depletion of oxygen in a cathode as heat energy and consumption of electric power for rapid warming up of a fuel cell stack. This paper covers subjects including the design specification of a heater, heater controller for detection of overheat and reliability assessment including coolant pressure cycle test of a heater. To verify the design concept, burst pressure and deformation analysis of plastic housing were carried out. Also, temperature distribution analysis of heater surface and coolant inside of housing were carried out to verify the design concept. By designing the plastic housing instead of a steel housing, the 30% weight lightening and 50% cost reduction were attained. A module-based design of a TMS system including a heater or reducing the watt density of a heater is a problem to be solved in the near future work.

• 반도체디스플레이기술학회지
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• 제20권4호
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• pp.134-140
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• 2021

This study investigates the flow efficiency and temperature based on flow path shape. Five models are designed to the no flow path, one flow path, two flow path, three flow path, add inlet flow path and add interior space gradient. Results show that two flow model(add inlet flow path and add interior space gradient), It was confirmed that model(add inlet flow path) is the optimal shape for coolant heat transfer, and model(add interior space gradient) is the optimal shape for coolant flow, demonstrates optimal design among the five models. The results of this study can be utilized to efficiently control the coolant flow through various types of flow paths.

• 한국산학기술학회논문지
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• 제21권10호
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• pp.379-385
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• 2020

본 논문은 전투차량에 장착되는 온수히터의 코어부위 냉각수 누수방지를 위한 설계에 관한 것이다. 온수히터는 가온된 냉각수를 승무원실의 히터 코어에 흘려 난방하는 장치로, 전투차량 운용 시 온수히터 코어 부위의 냉각수 누수현상이 발생하는 문제점이 확인되었다. 이 문제점은 주로 코어의 탱크와 튜브 부위의 접합부에서 발생하였는데, 이 부위가 취약하여 고압을 가압하였을 때 누수가 발생한 것으로 추정하였다. 이 문제를 개선하기 위하여 용접방식을 개선하고 온수히터 코어 말단 부위를 높은 압력에서 견딜 수 있는 구조로 변경하였다. 기존 코어와 개선 코어에 대하여 순차적으로 압력을 가하였을 때 기존 코어는 7.0 kgf/㎠에서 누수가 발생하였으며 개선 코어는 17.0 kgf/㎠까지 견고하게 구조를 유지하여 개선이 되었음을 입증하였다. 마지막으로 개선한 구조의 체계 적합성을 입증하기 위하여 성능시험 및 환경시험을 실시하였다. 본 논문의 연구결과를 바탕으로 제작된 개선 온수히터는 전투차량에 적용될 예정이며, 신뢰성 확보를 통한 방위력 향상과 유사 장비의 설계 및 고장분석에도 참고자료가 될 것으로 기대된다.

• 한국자동차공학회논문집
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• 제16권1호
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• pp.37-44
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• 2008

The global warming potential (GWP) of $CO_2$ refrigerant is 1/1300 times lower than that of R134a. Furthermore, the size and weight of the automotive heat pump system can decrease because $CO_2$ operates at high pressure with significantly higher discharge temperature and larger temperature change. The presented $CO_2$ heat pump system was designed for both cooling and heating in fuel cell vehicles. In this study, the performance characteristics of the heat pump system were analyzed for heating, and results for performance were provided for operating conditions when using recovered heat from the stack coolant. The performance of the heat pump system with heater core was compared with that of the conventional heating system with heater core and that of the heat pump system without heater core, and thus the heat pump system with heater core showed the best performance among the selected heating systems. On the other hand, the heating performance of two different types of coolant/air heat pump systems with heater core was compared each other at various coolant inlet temperatures. Furthermore, to use exhausted thermal energy through the radiator, experiments were carried out by changing the arrangement of a radiator and an outdoor evaporator, and quantified the heating effectiveness.

• 대한기계학회논문집B
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• 제40권1호
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• pp.1-7
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• 2016

환원제를 이용하여 배기가스 내의 NOx를 질소로 환원시키는 요소수 SCR 시스템은 다른 후처리 장치들 중에서 가장 효율적인 장치로 알려져 있다. 차량에 적용되는 SCR 장치는 32.5wt%의 공융혼합물을 이용한다. 이러한 혼합물의 가장 큰 장점 중의 하나는 $-11.7^{\circ}C$에서 얼기 때문에 추운 환경에서 응고를 피할 수 있다는 것이다. 한편, 이러한 추운 환경에서 시동시 필요한 수용액을 충분히 공급하기 위해서는 고체상을 가열해야 한다. 따라서 본 연구에서는 Fluent 상용코드를 이용하여 3차원 비정상 전산해석을 통한 냉각수 및 전기가열 방식에 따른 고체상 요소수의 시간에 따른 액상비 및 온도분포와 같은 해동 및 열전달 특성을 고찰하였다. 본 연구를 통하여 전기히터 가열 방식이 냉각수 방식보다 효율적임을 확인하였다.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2006년 제4회 한국유체공학학술대회 논문집
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• pp.253-256
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• 2006

Most heater being used in vehicles has been used to a cabin heating by being supplied from a heat loss of the engine coolant for heat source efficiency. Recently, the heat loss is reduced by high efficiency in the engine. It becomes to require the combustion heater that directly bums the heater used in vehicles to provide heat source of the heater. The purpose of this study is to research a burner which will applicate combustion heater by the numerical analysis. There are the 5 different types of burners, which is designed by differently each design of the swirler. N-DODECANE by used the burner fuel is performed by numerical analysis in every 5 burner. The burner's efficiency testing is evaluated on the basis of the Exhaust gas temperature.

• 한국유체기계학회 논문집
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• 제5권1호
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• pp.49-54
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• 2002

HANARO, 30 MW of research reactor, was installed at the depth of 13m in an open pool. The $90\%$ of primary coolant was designed to pass through the core and to remove the reaction heat of the cote. The rest, $10\%$, of the primary coolant was designed to bypass the core. And the reactor coolant through and bypass the core was inhaled at the top of chimney by the coolant pump to prevent the radiated gas from being lifted to the top of reactor pool. But, the part of core bypass coolant was not inhaled by the reactor coolant pump and reached at the top of reactor pool by natural convection, and increased the radiation lovel on the top of reactor pool. To reduce the radiation level by protecting the natural convection of the core bypass flow, the hot water layer (HWL, hereinafter) was installed with the depth of 1.2 m from the top of reactor pool. As the HWL was normally operated, the radiation level was reduced to five percent ($5\%$) in comparing with that before the installation of the HWL. When HANARO was operated at a higher temperature than the normal temperature of the HWL by operating the standby heater, it was found that the radiation level was more reduced than that before operation. To verify the reason, the heat loss of the HWL was calculated by Visual Basic Program. It was confirmed through the results that the larger the temperature difference between the HWL and reactor hall was, the more the evaporation loss increased. And it was verified that the radiation level above was reduced mote safely by increasing the capacity of heater.