• Title/Summary/Keyword: Continuous welded rail (CWR)

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Characteristics of the stress on CWR for railway bridge design (교량설계를 위한 장대레일 축력 특성 분석)

  • Choi, Il-Yoon;Cho, Hyun-Cheol;Choi, Jin-Yu;Yang, Sin-Chu
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1395-1400
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    • 2007
  • Characteristics of the stress on Continuous Welded Rail(CWR) were investigated to apply to design procedure for railway bridge design. Actions due to change in temperature, braking/traction and bending of the deck were considered in this interaction analysis between CWR and bridge deck. The bridge parameters such as static arrangement of the deck and support stiffness were taken into consideration to examine the influence of the parameters on the additional rail stress. The final results of this study, which include the displacement as well as the stress will be presented in the form of the design chart in future.

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Bending Fatigue Life Assessment of Aged CWR using the Field Test (현장측정을 통한 노후레일의 휨 피로수명 평가)

  • Park, Yong-Gul;Sung, Deok-Yong;Park, Hong-Kee;Kong, Sun-Yong
    • Journal of the Korean Society for Railway
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    • v.11 no.3
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    • pp.317-325
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    • 2008
  • As a result of recent research, it is reported that the periodic replacements criterion of rails is able to extend as grinding rail surface and using the continuous welded rail (CWR). This study evaluated correlation between conditions of track and load capacity of rail by analysing the dynamic response of track while the metro train is running. Also, it was converted the measured stress waveform into stress frequency histogram by the rain-flow counting methods, and then accumulated fatigue damage ratio and remaining service life of laid rail were calculated so as the apply the equivalence of stress to S-N curve of a new welded rail. Finally, this study suggests a revision of the periodic replacements criterion of CWR, which was based on accumulated passing tonnage, classified by the types and conditions of track system.

A study on the axial force on the CWR of the suport rotation (열차하중에 따른 교량 신축부 장대레인 축력 연구)

  • Park, Jun-O;Kim, Jong-Min;Kim, Woo-Jin
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.460-469
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    • 2006
  • It is widely known that the temperature variation introduces the axial force along a CWR(Continuous Welded Rail) in the railway bridges. Additional axial forces are generated due to many other reasons. These includes the interaction between the bridge girder and the CWR; acceleration or deceleration of the vehicles; support rotation (or deflection) of the girder. Among aforementioned reasons, this study investigates the influence of the support rotation on additional axial forces throughout the numerical study and the field test. Several strains gauges are installed along the CWR and the strains are measured under passing trains. It is expected that the elaborated estimation of the axial force on CWR will be beneficial for future railway maintenance.

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The Evaluation of Axial Stress in Continuous Welded Rails via Three-Dimensional Bridge-Track Interaction

  • Manovachirasan, Anaphat;Suthasupradit, Songsak;Choi, Jun-Hyeok;Kim, Bum-Joon;Kim, Ki-Du
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1617-1630
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    • 2018
  • The crucial differences between conventional rail with split-type connectors and continuous welded rails are axial stress in the longitudinal direction and stability, as well as other issues generated under the influence of loading effects. Longitudinal stresses generated in continuously welded rails on railway bridges are strongly influenced by the nonlinear behavior of the supporting system comprising sleepers and ballasts. Thus, the track structure interaction cannot be neglected. The rail-support system mentioned above has properties of non-uniform material distribution and uncertainty of construction quality. The linear elastic hypothesis therefore cannot correctly evaluate the stress distribution within the rails. The aim of this study is to apply the nonlinear finite element method using the nonlinear coupling interface between the track and structural model and to illustrate the welded rail behavior under the loading effect and uncertain factors of the ballast. Numerical results of nonlinear finite analysis with a three-dimensional solid and frame element model are presented for a typical track-bridge system. A composite plate girder, modeled by solid and shell elements, is also analyzed to consider the behavior of the welded rail. The analysis result showed buckling under the independent calculations of load cases, including 'temperature change', 'bending of the supporting structure', and 'braking' of the railway vehicle. A parametric study of the load combination method and the loading sequence is also included in this analysis.

The effect of Mobile Flash Butt Welding (이동식 플래시 버트 용접의 효과)

  • Lee Jun-Sik;Lee Jong-Su;Lee Hak-Kyu;Lee Jung-Kwon;Lee Jee-Ha
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.793-799
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    • 2004
  • In track a third weakness point is joint part, turnout part, curve part. One of them joint part of rail have been known to the most weak point by loosen of joint bar and fish bolt due to impulse and vibration by wheel contact at times. In addition happen to deformation and failure at end of rail, failure and miniature of ballast gravel. Finally impact between wheel and rail become origin cause of a welded rail, noise and vibration. riding condition deterioration, besides track failure. In the present domestic, Thermite and Gas pressure weldings have been used to continuous welded rail(CWR), however stiffness and confidence in quality is lower than Flash butt welding method. FRW have the excellent capacity, however have a shortcoming large scale of machine and power equipment. Therefore we will introduce Mobile Flash Butt Welder can weld in track.

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Stability of CWR track on the High-Speed Railway Bridges considering Braking and Accelerating Forces (고속철도 차량의 시$\cdot$제동 하중에 대한 교량상 장대레일의 주행안전성 평가)

  • Chin Won-Jong;Kim Byung-Suk;Kwark Jong-Won;Kang Jae-Yoon;Choi Eun-Suk
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.769-774
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    • 2004
  • In this paper, the main factors affect on the longitudinal rail force are discussed. Considering rail-bridge interaction, analytical and experimental evaluation of track behavior has been achieved. It is concluded that the horizontal ballast strength, the expansion length of the bridge span, and the stiffness of the bridge sub-structure are the significant parameters affecting the stability of the continuous welded rail (CWR) track. And, it is suggested that the ballast resistance forces should be maintained to ensure the track stability during the service.

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Evaluation of Installation Length of CWR Considering Rail Tenser's Capacity And Track Maintenance (레일긴장기의 성능을 고려한 효율적인 장대레일 설정방법)

  • Park, Ok-Jeong;Kim, Eung-Rok
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.72-79
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    • 2010
  • The significant of continuous welded rail (CWR) management is growing because KORAIL has the plan to convert the whole of conventional railway lines into CWRs through continuous activities since constructed the CWR track with 1.8km in Gyeongbu line in 1966. The CWR recently is needed a efficient management method because it is difficult to manage the CWR by the poor of technic and equipment, limited maintain labor force and shorted the maintain work time of CWR caused by industrialization, greenhouse effect and global warming In this point, The 70ton Tenser's which is using in the rail site has been analysised with no extra tenser's capacity in case of the under low temperature and exceed the length of 1km as a result of reviewing the CWR-related rules and standards, a series of records of safety accidents, operation obstacles, and the situation of broken rails published by KORAIL, existing rail temperature measurements, and CWR researches. Therefore avoid the excessive plan of the first set-up section, choice the proper time in the normal temperature that is possible to weld the rail, turning the difference of rail temperature and Installation temperature down is desirable.

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Estimation of the Roadbed Settlement and Bearing Capacity According to Radius of Curve and Cant in Railroad (철도의 곡선반경 및 캔트에 따른 노반의 침하 및 지지력 산정)

  • Jeon, Sang-Soo;Eum, Gi-Young;Kim, Jae-Min
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.1 s.24
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    • pp.29-38
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    • 2007
  • The research on the track performance and stability of the tilting-train was performed and the settlement of the roadbed was estimated as the tilting train was being operated on the rail joint under the allowable velocity subjected to the track performance and the stability of the tilting-train. Since the impact on the continuous welded rail (CWR) induced by the tilting-train loading is different from the impact on the rail joint, it needs to investigate the settlement of the roadbed beneath the CWR. In this study, when the tilting-train is being operated on the CWR under the allowable velocity subjected to the track performance and the stability of the tilting-train, the settlement and bearing capacity of the roadbed beneath the CWR have been evaluated using numerical analysis and compared with those beneath the rail joint. The numerical results show that the settlements of the roadbed beneath CWR and rail joint are amount to 71.2% and 88.8% of the allowable settlement, respectively. And the stresses are amount to 10.4% and 12.1% of the allowable bearing capacity, respectively.

Statistical Characteristics for Longitudinal Friction Behavior of Rail Fastening System for Concrete Track (콘크리트 궤도용 레일체결장치의 종방향 마찰거동에 대한 통계적 특성)

  • Bae, Hyun-Ung;Park, Sang-Jun;Yun, Kyung-Min;Park, Beom-Ho;Lim, Nam-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7870-7877
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    • 2015
  • In the case of CWR (Continuous welded rail) located on the railway bridge, the CWR has additional axial force due to interaction of bridge and track. Therefore, the CWR tracks located on the bridge have to secure the safety of running train and CWR track through mitigating influence for interaction of bridge and track. The railway design guide in Korea (KR C-08080) provides a certain value for property of longitudinal friction behavior of rail fastening system that is major parameter of interaction behavior by applying European codes. However, in order to apply to domestic railway, it is necessary to review property characteristics of the rail fastening system in actual use. In this paper, the experiment for longitudinal friction behavior of rail fastener applied to concrete track on the railway bridge in Korea was carried out, and statistical characteristic for property of the rail fastener was analyzed from the result of the experiment.

CWR for Seoul Subway No 2 DangSan Bridge by ZLR (Zero Longitudinal Restraint) (종방향 활동체결구를 사용한 당산철교 장대레일화 사례)

  • Lee Duck Young;Kong Sun Yong;Kwon Soon Sub;Kim Eun
    • Proceedings of the KSR Conference
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    • 2003.10b
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    • pp.379-384
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    • 2003
  • DangSan Bridge of Seoul Subway No 2 was rebuilt by safety reason. From Dec 1996 to Dec 1999 we were in charge of permanent way design of this rebuilt project. Especially we applied maintenance free system on the bridge by Cologne Egg alternative (ALT1) base plate and CWR (Continuous Welded Rail) by ZLR(Zero Longitudinal Restraint) for 125m (south approach section), 120m long(north approach section). This thesis generally introduce for CWR by ZLR which was first adapted CWR system in Korea.

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