• Title/Summary/Keyword: Continuous Cutting

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Wear Characteristics of Diamond Wheel according to bond in Ceramic Grinding (세라믹 연삭에서 결합제에 따른 다이아몬드 휠의 마멸 특성)

  • 공재향;유봉환;소의열;이근상;유은이;임홍섭
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.75-81
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    • 2002
  • In this study, experiments were carried out to investigate the characteristics of grinding and wear process of diamond wheel during grinding ceramic materials. Normal component of grinding resistance was decreasing while increase of spindle speed. The resistance of vitrified bond wheel was less then that of resinoid bond wheel because of imbedded large holes on the surface of cutting edge. Surface roughness was decreasing while increase of spindle speed. The surface roughness using vitrified bond wheel was less than that of resinoid bond wheel because of small elastic deformation. After continuous finding of ceramics, cutting edge ratio of resinoid bond wheel decreased. For the case of vitrified bond wheel, cutting edge ratio did not change.

Development of Cermet Cutting Tool by Powder Injection Molding

  • Chung, Seong-Taek;Kwon, Young-Sam
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.493-494
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    • 2006
  • Chip breaker of cutting tool is an important feature to enhance cutting performance. Powder injection molding process was used to produce a triangular-shape cermet grooving insert which has three chip breakers. Attrition milled cermet powders were mixed with wax-based binder system in continuous twin screw extruder. Three-plate injection mold with slide cores was used to produce injection-molded parts. After molding, solvent and thermal debinding was carried out. Sintering was conducted in a batch furnace with a graphite heater. The sintered parts satisfy the requirements of dimensional tolerances and material properties.

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Development of Chestnut Peeling System (밤 박피 시스템 개발)

  • 김종훈;박재복;최창현
    • Journal of Biosystems Engineering
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    • v.22 no.3
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    • pp.289-294
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    • 1997
  • The chestnut is a well-known and important forest product in Korea. The annual production of chestnut is about 100, 000tons and its cultivating area is 80, 000ha. However, the peeling process of outer and inner skins of chestnut is very difficult due to hardness and adhesiveness of chestnut skin. The peeling process of chestnut was operated by manual work and the performance of chestnut peeling machine is very low. The purpose of this study is to develope the prototype of new chestnut peeling system. The hardness of chestnuts was tested with six different drying conditions and its range was from 949$g/mm^2$ to 2, 149$g/mm^2$. The hardness of chestnuts was decresed gradually during the drying process. The chestnut peeling Process includes sorting, storage, drying, outer skin cutting, flame peeling, continuous frictional skin peeling, and inner skin cutting operation. The developed chestnut peeling system consists of outer skin cutter, flame peeler, continuous frictional skin peeler and inner skin cutter. The system can peel domestic chestnuts at 150$kg/hr$ with peeling rate of 78%.

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AE센서와 감지판을 이용한 칩 형태 감지에관한 연구

  • 윤재웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.300-304
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    • 1993
  • Chip formation control is an important problem in the automation of manufacturing process, since the continuous chip can cause catastrophic failures of the tooling and entangle the workpiece causing damage. However, it is impossible to predict chip form correctly due to the complex nature of cutting process. In order to detect the chip form for unmanned manufacturing, a new identification method is proposed. The feasibility of using acoustic emission signals from the sensing plate for identification of chip form is investigated. Experiments were conducted under the various cutting conditions. When the acoustic emission sensor is attached to the sensing plate, it turns out that the moving averaged AE signals correlated well with the collision of segmented chips with the plate. The sensitivity of moving averaged AE signals to chip congestions due to continuous chip formation is illustrated as well.

Cutting Technique for Biodegradable Rope using a CW CO2 Laser with TEM00 mode

  • Lee, Dong-Gil;Kim, Seong-Hun;Park, Seong-Wook;Yang, Yong-Su;Xu, Guo-Cheng
    • Journal of Electrical Engineering and Technology
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    • v.7 no.4
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    • pp.576-581
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    • 2012
  • A 23 W continuous wavelength $CO_2$ laser system exited by a high-frequency LCC resonant converter is adapted to cut a biodegradable rope fabricated with polybutylene succinate. As the biodegradable rope consists of three twisted strands, the thickness changes relative to the position of the laser beam and we thus propose a method to determine exact cutting depth. In order to obtain the parameters related to the rope cutting, the experimental and theoretical cutting depths are compared and analyzed for a range of laser heat sources. The melted thickness and groove width of the cut biodegradable rope are also examined. The proposed theoretical cutting depth depends on the incident power and target velocity ratio. From these experimental results, the biodegradable rope with a diameter of 22 mm can be cut with a heat source of 50 J/cm resulting in a melted thickness of 1.96 mm and a groove width of 0.65 mm. The laser system is shown to be perfect tool for the processing of biodegradable rope without the occurrence of raveling.

Effects of geometric parameters of a combined nozzle for rock cutting using an abrasive waterjet (연마재 워터젯 암석절삭을 위한 결합 노즐의 기하학적 변수 영향)

  • Oh, Tae-Min;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.5
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    • pp.517-528
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    • 2012
  • Inserting a nozzle assembly into a removed cutting space during a continuous cutting operation is necessary in rock excavation using an abrasive waterjet. In this study, a combined two nozzle assembly is used to secure enough removal width. The shape of the cut space is affected by the geometric parameters (standoff distance, nozzle angle, and vertical distance between the nozzle tips) of the combined nozzle assembly. Abrasive waterjet cutting tests are performed with various geometric parameters for granite rock specimens. Optimized geometric parameters for the nozzle inserting process are determined and verified through the experimental tests.

A Study on Failed Slope Stability by Localized Torrential Downpour (집중호우로 붕괴된 절토부 사면의 사면안정 처리에 관한 연구)

  • 신희순;배규진;이승호;정용진;심정훈
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.03a
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    • pp.137-144
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    • 2003
  • Continuous road improvement is required by situation that need link between cities by special quality that is our country's topography enemy that most of country have consisted to mountain district. According to this, occurrence of large cutting slope is formed necessarily Cutting slope are very weak real condition because of concentrative downpour and can know easily by example of typhoon Rusa. This study did helpful in slope design and carrying out suitable reinforcing method.

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Influence of process Parameters on the Surface Roughness and the Striation Formation of the Cut Section for the Case of Cutting of CSP 1N Sheet using High Power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 CSP1N 냉연강판 절단시 공정변수의 절단면 특성에 미치는 영향)

  • Ahn Dong-Gyu;Kim Min-Su;Park Hyung-Jun;Yoo Young-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.7 s.184
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    • pp.30-38
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    • 2006
  • Laser cutting technology is one of flexible rapid manufacturing technologies with various advantageous including a high cutting speed, manufacturing of parts with a complex shape and others. The quality of the cut part and the optimum cutting conditions are highly dependent on the combination of the process parameters. The objective of this research works is to investigate the influence of process parameters, such as power of laser, cutting speed of laser and material thickness, on the surface roughness and the striation formation of the cut section for the case of cutting of CSP 1N sheet using high power Nd:YAG Laser with a continuous wave (CW). In order to find the relationship between process parameters and the surface roughness and the striation formation of the cut section, several experiments are carried out. Through the investigation of the empirical results, it has been shown that the surface roughness is highly related to the striation formation, including the frequency and angle of the striation, of the cut section. From the results of experiments, an optimum cutting speed for each cutting condition has been obtained to improve both the quality of the cut surface and the cutting efficiency.

Evaluation of Microbiological Safety of Knives and Cutting Boards in Child Care Centers (보육시설과 지역아동센터 칼과 도마의 미생물학적 안전성 평가)

  • Kang, Ju-Yeong;Park, Eun-Ji;Lee, Han-Cheol;Park, Min-Ji;Oh, Do-Gyung;Kim, Chan-Yeong;Jeong, Eun-Sun;Lee, Young-Ju;Kim, Jung-Beom
    • The Korean Journal of Food And Nutrition
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    • v.33 no.6
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    • pp.702-709
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    • 2020
  • The purpose of this study was to evaluate microbiological contamination of knives and cutting boards in child-care centers. Materials used in this study were swabbed of cutting boards and knives (blade, handle of knife, and joint of handle and blade) in 129 child-care centers. Mean values of total aerobic bacteria of swabs of knives and cutting boards were 1.7±0.7 log cfu/100 ㎠ and 1.7±0.9 log cfu/100 ㎠, respectively. Contamination levels of coliform bacteria from knives and cutting boards were 1.5±0.6 log cfu/100 ㎠ and 1.7±0.8 log cfu/100 ㎠, respectively. Comparing microbiological contamination levels of knives and cutting boards according to type and size of child-care centers, there was no significant difference. Bacillus cereus was detected in knife handles and cutting boards. Diarrhea-type toxin gene (entFM) was detected in B. cereus isolates. Antibiotic resistance tests showed that B. cereus was resistant to β-lactam antibiotics. To reduce microbiological contamination levels of knives and cutting boards in child-care centers and prevent food poisoning from bacteria contamination, continuous education by children's food-service management center is needed for sterilization and disinfection of knives and cutting boards.

A Study on the Chip Control in Machining STS304 Using a Chip Breaker (STS304잘삭시 Chip Breaker를 이용한 Chip제어에 관한 연구)

  • Yeom, D.W.;Yu, K.H.;Seo, N.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.42-49
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    • 1994
  • One of the parameters that influence the productivity of every industry, involved in metal cutting, is the chip from ; continuous or broken chip. Chip form varies according to machining conditions, material used, tool geometry and chip breaker geometry. Therefore, in this study we carried out the experiment on the chip control in machining STS304 using an attached obstruction type chip breaker. Namely, with the change of a chip breaker distance, chip breaker angle, cutting characteristics in machining STS304 which is well-known as a machining difficult material and produces a saw-toothed chip. The results of the experiment are as follows : 1. The chip breaker distance and angle under which the preferred chip is produced, show 1.5mm and 60 .deg. , while chip breaker angle in machining an ordinary steel was well-known 45 .deg. . 2. During the cutting process, the change of feed than the change of velocity was applied as cutting conditions, effects more clearly on the chip breaking. 3. Considering a whole surface roughness, it is not advisable to apply chip breaker mentioned above for precision cutting.

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