• Title/Summary/Keyword: Construction surface flatness

Search Result 7, Processing Time 0.02 seconds

Surface flatness and distortion inspection of precast concrete elements using laser scanning technology

  • Wang, Qian;Kim, Min-Koo;Sohn, Hoon;Cheng, Jack C.P.
    • Smart Structures and Systems
    • /
    • v.18 no.3
    • /
    • pp.601-623
    • /
    • 2016
  • Precast concrete elements are widely used in the construction of buildings and civil infrastructures as they provide higher construction quality and requires less construction time. However, any abnormalities in precast concrete surfaces such as non-flatness or distortion, can influence the erection of the elements as well as the functional performance of the connections between elements. Thus, it is important to undertake surface flatness and distortion inspection (SFDI) on precast concrete elements before their delivery to the construction sites. The traditional methods of SFDI which are conducted manually or by contact-type devices are, however, time-consuming, labor-intensive and error-prone. To tackle these problems, this study proposes techniques for SFDI of precast concrete elements using laser scanning technology. The proposed techniques estimate the $F_F$ number to evaluate the surface flatness, and estimate three different measurements, warping, bowing, and differential elevation between adjacent elements, to evaluate the surface distortion. The proposed techniques were validated by experiments on four small scale test specimens manufactured by a 3D printer. The measured surface flatness and distortion from the laser scanned data were compared to the actual ones, which were obtained from the designed surface geometries of the specimens. The validation experiments show that the proposed techniques can evaluate the surface flatness and distortion effectively and accurately. Furthermore, scanning experiments on two actual precast concrete bridge deck panels were conducted and the proposed techniques were successfully applied to the scanned data of the panels.

Quantitative Analysis of 3D Printing Layered Shape according to the Flatness of Construction Surface (시공표면평탄에 따른 3D 프린팅 적층형상 정량분석)

  • Park, Jin Su;Kim, Kyung Taek
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.42 no.2
    • /
    • pp.257-261
    • /
    • 2022
  • Additive manufacturing (AM, also known as 3D printing) applied to the construction industry is implemented and verified for various effects since advantages such as high design freedom, improving worker safety, and predictable construction period. However, due to the low maturity compared to the existing technology, studies are underway to solve new problems that occur in the overall of AM technology. In this paper, we confirm the effect of low construction surface flatness on the stacked features in the process of on-site AM construction. In particular, unstable AM features are determined through quantitative analysis by laser scanning, and a construction strategy is proposed for the surface flattening.

A Study on the Scheme to Maintain the Flatness of MDF According by painting and by thickness to the Environment Humidity (습도환경에서 두께와 도장재별 MDF의 평탄도 유지방안에 대한 연구)

  • Jeong, Jae-Eun
    • Korean Institute of Interior Design Journal
    • /
    • v.16 no.5
    • /
    • pp.98-106
    • /
    • 2007
  • With the recent increase in the amount of interior materials, the medium-density fiberboard(MDF) has continued to be produced at an increasing rate. Accordingly, to prevent the deformation of MDF after its construction, secure the precision of its finishing and improve the performance of its design, this study attempted to investigate the effect of environment humidity conditions on flatness according to the field used in MDF and its relationship to other physical properties. An attempt was made to conduct this study by changing the conditions of surface treatment by moisture and by thickness. For this purpose, it is judged that it is desirable to prevent scheme to maintain the flatness by defining the coefficient of water absorption-induced length change as in the regulation on low-density soft fiberboard and adjusting the standard for wet bending strength upward. It is thought that is further studies will be conducted about the effect of material, adhesive and thermal pressure condition, production system and processing method used in MDF on its scheme to maintain the flatness and changes in length and thickness expansion.

Quality Control Techniques for Bare Concrete Floor Construction to Ensure Serviceability for Occupants (거주자 사용성 확보를 위한 콘크리트 맨바닥 시공 품질 관리 기법)

  • Mauk, Ji-wook;Choi, Kyung-suk;Kim, Jeong-jin;Seok, Won-kyun
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2023.11a
    • /
    • pp.19-20
    • /
    • 2023
  • The pre-qualification system related to floor impact noise is considered ineffective, and thus, the introduction of a post-verification system is being prepared. This is because the performance, which was notarized in the qualification test due to various reasons, was not uniformly confirmed on building construction fields. Industry practitioners perceive that this is due to the influence of factors such as the flatness, levelness and/or thickness of the floor. However, it is very difficult to confirm such facts in a short period of time on the fields, and since the practical application of technology to measure and evaluate quantitatively and the establishment of a system are insufficient, it cannot be said to be a problem that can be brought to the surface. In fact, even when considering the conventional measurement of the dynamic modulus of elasticity, measurements are performed under controlled variables, such as placing a 200mm×200mm buffer material on a flat test-floor. However, in the fields, it is common to lay down larger productions(for example, 900mm×600mm) on the bare floor where significant variables are not controlled, and to construct finishing layers corresponding to the pre-qualified floor system without separately confirming the realization of the dynamic modulus of elasticity in the field conditions. In this study, spatial information of the bare floor on the field was measured and evaluated through a laser scanner. Technical methods for assessing the smoothness, flatness, and thickness of construction surfaces were reviewed, providing key insights for grading the quality of construction based on these criteria. Through further detailed and thorough investigations, it is expected that results suitable for practical application and systematization will be derived.

  • PDF

A Study of the Machine Vision Algorithm for Quality Control of Concrete Surface Grinding Equipment (콘크리트 표면절삭 장비의 품질관리를 위한 머신비전 알고리즘 개발)

  • Kim, Jeong-Hwan;Seo, Jong-Won;Song, Soon-Ho;Lee, Won-Sik
    • Proceedings of the Korean Institute Of Construction Engineering and Management
    • /
    • 2007.11a
    • /
    • pp.983-986
    • /
    • 2007
  • Concrete surface grinding is required for flatness and adhesiveness of concrete surface. The procedure is, however, labor intensive and has a hazardous work condition. Also, the productivity and the quality of concrete surface grinding depend on the levels of worker. Thus, the development of remote controlled concrete surface grinding equipment is necessary to prevent the environmental pollution and to protect the workers from hazardous work condition. However, it is difficult to evaluate the grinded surface objectively in a remote controlled system. The machine vision system developed in this study takes the images of grinded surface with the network camera for image processing. Then, by representing the quality test results to the graphic MMI program of the remote control station, the quality control system is constructed. The machine vision algorithm means the image processing algorithm of grinded concrete surface and this paper presents the objective quality control standard of grinded concrete surface through the application of the suggested algorithm.

  • PDF

Machine Vision based Quality Management System for Tele-operated Concrete Surface Grinding Machine (원격조종 콘크리트 표면절삭 장비를 위한 머신비전 기반 품질관리 시스템)

  • Kim, Jeonghwan;Phi, Seung Woo;Seo, Jongwon
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.33 no.4
    • /
    • pp.1683-1691
    • /
    • 2013
  • Concrete surface grinding is frequently used for flatness of concrete surface, concrete pavement rehabilitation, and adhesiveness in pavement construction. The procedure is, however, labor intensive and has a hazardous work condition. Also, the productivity and the quality of concrete surface grinding highly depend on the skills of worker. Thus, the development of remote controlled concrete surface grinding equipment is necessary to prevent the environmental pollution and to protect the workers from hazardous work condition. However, it is difficult to evaluate the grinded surface objectively in a remote controlled system. Also, The machine vision system developed in this study takes the images of grinded surface with the network camera for image processing. Then, by representing the quality test results to the integrated program of the remote control station, the quality control system is constructed. The machine vision algorithm means the image processing algorithm of grinded concrete surface and this paper presents the objective quality control standard of grinded concrete surface through the application of the suggested algorithm.

A Study on the Dose Changes Depending on the Shielding Block Type of Irradiation During Electron Beam Theraphy (전자선치료 시 조사부위 차폐물 형태에 따른 선량변화 연구)

  • Lee, Sun-Yeb;Park, Cheol-Soo;Lee, Jae-Seung;Goo, Eun-Hoe;Cho, Jae-Hwan;Kim, Eng-Chan;Moon, Soo-Ho;Kim, Jin-Soo;Park, Cheol-Woo;Dong, Kyung-Rae;Kweon, Dae-Cheol
    • Journal of radiological science and technology
    • /
    • v.33 no.3
    • /
    • pp.253-260
    • /
    • 2010
  • The primary focus of this study was to explore the variation in dose distributions of electron beams between different types of construction structure of cut-out blocks embodied in electron cones, given that the structure is considered one of the causes of multiple scattered radiation from electrons which may affect dose distributions. For evaluation, two types of cut-out blocks, divergency and straight, manufactured for this study, were compared in terms of area of interval in distribution of dose, and flatness and symmetric state of surface being radiated. The results showed that divergency cut-out blocks reduced the lateral scattering effects on the thickness of cut-out blocks more substantially than straight ones, leading to more uniform dose distribution at baseline depth. Notably in divergency cut-out blocks, the high dose area decreased more significantly, and more uniform dose distribution was observed at the edge of the irradiated field. This points to a need to consider the characteristics of dose distribution of electron beams when setting up radiotherapy planing at the venues. Therefore, this study is significant as an exploratory work for ensuring high accuracy in dose delivery for patients.