• 제목/요약/키워드: Condition-based maintenance

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Fielding a Structural Health Monitoring System on Legacy Military Aircraft: a Business Perspective

  • Bos, Marcel J.
    • 비파괴검사학회지
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    • 제35권6호
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    • pp.421-428
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    • 2015
  • An important trend in the sustainment of military aircraft is the transition from preventative maintenance to condition based maintenance (CBM). For CBM, it is essential that the actual system condition can be measured and the measured condition can be reliably extrapolated to a convenient moment in the future in order to facilitate the planning process while maintaining flight safety. Much research effort is currently being made for the development of technologies that enable CBM, including structural health monitoring (SHM) systems. Great progress has already been made in sensors, sensor networks, data acquisition, models and algorithms, data fusion/mining techniques, etc. However, the transition of these technologies into service is very slow. This is because business cases are difficult to define and the certification of the SHM systems is very challenging. This paper describes a possibility for fielding a SHM system on legacy military aircraft with a minimum amount of certification issues and with a good prospect of a positive return on investment. For appropriate areas in the airframe the application of SHM will reconcile the fail-safety and slow crack growth damage tolerance approaches that can be used for safeguarding the continuing airworthiness of these areas, combining the benefits of both approaches and eliminating the drawbacks.

통계적 방법을 이용한 전력품질 관리방안 (Applicability of Statistical Evaluation to Power Quality Analysis)

  • 조수환;장길수;권세혁;박상호;전영수;곽노홍
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 A
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    • pp.22-24
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    • 2006
  • The installations of power quality monitoring system have increased drastically over the past several decades. These systems have been effectively used to monitor, analyze and diagnose the conditions of power system, and furthermore can be used to improve the present asset maintenance policy, scheduled (time-based) method, into the advanced, cost-effective and labor-effective maintenance methods, such as condition-based maintenance, predictive maintenance and reliability centered maintenance. As an approach to this, this paper introduces the statistical methods, three kinds of control charts (Shewhart chart, CUSUM chart and EWMA chart), and discusses the applicability of these methods to recognize the changing trends of power quality indices and to estimate the system's condition, using Matlab.

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생애주기 성능 및 비용에 기초한 교량 유지관리기법 개발 (Development of Bridge Maintenance Method based on Life-Cycle Performance and Cost)

  • 박경훈;공정식;황윤국;조효남
    • 대한토목학회논문집
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    • 제26권6A호
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    • pp.1023-1032
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    • 2006
  • 본 논문에서는 기존 교량 유지관리방법의 한계를 극복하고 예방유지관리 체계의 구현을 위하여 새로운 교량 유지관리기법을 제안하였다. 제안된 방법은 생애주기비용뿐만 아니라 생애주기성능을 함께 고려하여 열화되는 교량의 최적 유지관리전략을 수립할 수 있다. 교량의 성능변화는 신뢰성에 기초한 안전도와 상태등급을 세분화한 상태지수에 의해 평가되며, 생애주기 비용은 직접유지관리비용뿐만 아니라 도로이용자비용과 파손비용을 고려하여 추정하였다. 교량수명 동안의 성능 및 비용과 관련된 다중목적 조합 최적화 문제인 교량 유지관리 시나리오 집합의 생성을 위해 유전자알고리즘을 적용하였다. 개발된 방법을 실교량에 적용하여 유지관리전략 수립의 과정과 효과를 고찰하였다. 이러한 결과를 통해, 개발된 방법은 유지관리를 위한 의사결정과정에 효과적으로 활용될 수 있을 것으로 판단된다.

선박 추진용 2행정 저속엔진의 고장모드 데이터 개발 및 LSTM 알고리즘을 활용한 특성인자 신뢰성 검증연구 (The Study of Failure Mode Data Development and Feature Parameter's Reliability Verification Using LSTM Algorithm for 2-Stroke Low Speed Engine for Ship's Propulsion)

  • 박재철;권혁찬;김철환;장화섭
    • 대한조선학회논문집
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    • 제60권2호
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    • pp.95-109
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    • 2023
  • In the 4th industrial revolution, changes in the technological paradigm have had a direct impact on the maintenance system of ships. The 2-stroke low speed engine system integrates with the core equipment required for propulsive power. The Condition Based Management (CBM) is defined as a technology that predictive maintenance methods in existing calender-based or running time based maintenance systems by monitoring the condition of machinery and diagnosis/prognosis failures. In this study, we have established a framework for CBM technology development on our own, and are engaged in engineering-based failure analysis, data development and management, data feature analysis and pre-processing, and verified the reliability of failure mode DB using LSTM algorithms. We developed various simulated failure mode scenarios for 2-stroke low speed engine and researched to produce data on onshore basis test_beds. The analysis and pre-processing of normal and abnormal status data acquired through failure mode simulation experiment used various Exploratory Data Analysis (EDA) techniques to feature extract not only data on the performance and efficiency of 2-stroke low speed engine but also key feature data using multivariate statistical analysis. In addition, by developing an LSTM classification algorithm, we tried to verify the reliability of various failure mode data with time-series characteristics.

원전 주요기기의 예방정비 현황 및 연구 동향 (Present State and Tendency of the Preventive Maintenance for Major Components in Nuclear Power Plants)

  • 박성근
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 춘계학술대회논문집
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    • pp.407-412
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    • 2008
  • 원자력발전소의 안전성 확보를 위해서, 설비의 유지 관리 기법은 고장이 발생했을 때 조치하는 고장정비에서부터 고장을 미연에 방지하기 위한 예방정비, 예측정비 그리고 상태기반정비로 진행되어 가고 있다. 국내 원자력발전소에서는 고장정비와 예방 정비가 적용되고 있으며, 예측정비와 상태기반정비에 대한 연구가 수행되고 있다. 본 논문에서는 모터구동밸브, 공기구동밸브, 역지밸브 그리고 펌프에 대한 예방정비 현황과 기술 개발 동향에 대해 살펴보았다.

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Markov State Model을 이용한 복합화력 발전설비의 최적의 유지보수계획 수립 (Application Markov State Model for the RCM of Combustion turbine Generating Unit)

  • 신준석;이승혁;김진오
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 추계학술대회 논문집 전력기술부문
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    • pp.357-359
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    • 2006
  • Traditional time based preventive maintenance is used to constant maintenance interval for equipment life. In order to consider economic aspect for time based preventive maintenance, preventive maintenance is scheduled by RCM(Reliability-Centered Maintenance) evaluation. So, Markov state model is utilized considering stochastic state in RCM. In this paper, a Markov state model which can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by a Markov model. In case study, simulation results about RCM are used to the real historical data of combustion turbine generating units in Korean power systems.

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전기철도 가공전차선로의 신뢰성 기반 유지보수(RCM)에 관한 연구 (A Study on RCM Approach to Catenary System of Electric Railway)

  • 윤응규;최규형
    • 전기학회논문지
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    • 제65권8호
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    • pp.1457-1465
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    • 2016
  • A RCM approach to maintenance of the catenary system of electric railway is proposed. The proposed RCM approach provides a maintenance-oriented FMECA procedure to derive critical failure modes by analyzing failure effects and a RCM decision logic tree to suggest optimal maintenance works for the derived failure modes. By applying the proposed RCM procedures to the catenary system of high speed railway, it is suggested that strand breaks of dropper and voltage equalizing wire, and trolly wire wear-out are the critical failure modes for whom maintenance works based on condition monitoring should be applied instead of conventional time-based preventive maintenance. It is also proposed by reliability analysis that replacement time of dropper can be reduced from 18 years to 10 years. These results show that the proposed RCM approach can optimize the maintenance procedures of catenary system.

철도 PC Beam교량의 전이확률을 이용한 상태저하 모델개발 (The Development of Condition Degradation Model of Railway PC Beam Bridge Using Transition Probability)

  • 권세곤;박미연;김두기;진남희;구소연
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1-5
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    • 2009
  • Recently, as a method of green-development and reduction of carbon dioxide emission, increased interest has been focused on a railway. Furthermore, an intensive study has been processed on capabilities of maintenance activities, economic efficiency of maintenance on rail structure and a design of railway structure as well as the development of materials. The purpose of this paper is to develop a deteriorated model of PC Beam Bridge due to timely changes and maintenance activities. Typically, there is definite difference between maintained bridges and non-maintained bridges. As a result of proper maintenance activity, a life time of a structure can be enhanced. In this study, we will research and analyze structures with ongoing maintenance. We will also process same procedures on structures without maintenance. Therefore, we can establish the significant role in a conditional change of a structure. Based on a study, we accomplish the development of a condition-deteriorated model. To develop deteriorated model of PC Beam Bridge, We apply Marcov Theory and develop a transition probability to show the life time of bridge. This study will provide a great benefit to decision making for maintenance activities on the railway bridges for future.

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운용환경을 고려한 항공오일시험장비의 최적정비주기 설정 (Optimal Maintenance Cycle for Aviation Oil Testing Equipment under the Consideration of Operational Environment)

  • 김인석;정원
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권3호
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    • pp.224-230
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    • 2016
  • Purpose: Military maintenance involves corrective and preventive actions carried out to keep a system in or restore it to a predetermined condition. This research develops an optimal maintenance cycle for aviation oil testing equipment with acceptable reliability level and minimum maintenance cost. Methods: The optimal maintenance policy in this research aims to satisfy the desired reliability level at the lowest cost. We assume that the failure process of equipment follows the power law non-homogeneous Poisson process model and the maintenance system is a minimal repair policy. Estimation and other statistical procedures (trend test and goodness of fit test) are given for this model. Results: With time varying failure rate, we developed reliability-based maintenance cost optimization model. This model will reduce the ownership cost through adopting a proactive reliability focused maintenance system. Conclusion: Based on the analysis, it is recommended to increase the current maintenance cycle by three times which is 0.5 year to 1.5 years. Because of the system's built-in self-checking features, it is not expected to have any problems of preventative maintenance cycle.

선박 기관시스템 보조기기의 상태기반 고장진단/예측을 위한 고장 모사 데이터베이스 구축 (A Study on the Development of a Failure Simulation Database for Condition Based Maintenance of Marine Engine System Auxiliary Equipment)

  • 김정영;이태현;이송호;이종직;신동민;이원균;김용진
    • 대한조선학회논문집
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    • 제59권4호
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    • pp.200-206
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    • 2022
  • This study is to develop database by an experimental method for the development of condition based maintenance for auxiliary equipment in marine engine systems. Existing ships have been performing regular maintenance, so the actual measurement data development is very incomplete. Therefore, it is best to develop a database on land tests. In this paper, a database developed by an experimental method is presented. First, failure case analysis and reliability analysis were performed to select a failure mode. For the failure simulation test, a test bed for land testing was developed. The failure simulation test was performed based on the failure simulation scenario in which the failure simulation test plan was defined. A 1.5TB failure simulation database has been developed, and it is expected to serve as a basis for ship failure diagnosis and prediction algorithm model development.