• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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• pp.327-331
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• 2001

In the process of optical parts machining, polishing has been applied. Traditional polishing process is suitable for spherical optical parts. But it is very difficult to apply traditional process for aspheric optical parts. Nowadays, as growing needs for aspherical optic parts, many researches have been conducted. In this study, we developed computer controlled polishing system which consists of three major parts of active pressure control for correcting polishing process, mechanical on-machine measurement for rough polishing, and optical on-machine measurement for finish polishing, respectively. In this paper, a systematic stretegy for correcting polishing process, pressure control scheme for polishing tool, and on-machine measurement methods for automated and precise polishing are suggested. The information about developed machine is also included.

• 한국정밀공학회지
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• 제30권3호
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• pp.324-330
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• 2013

This paper describes a novel method to surface large optics mirror with an extremely high hardness, which could replace the high cost of the repetitive off-line measurement steps and the large ultra-precision grinding machine with ultra-positioning control of 10 nm resolution. A lot of diamond pellet to be attached on the convex aluminum base consists of a grinding tool for the concave large mirror, and the tool was pressured down on the large mirror blank. The tool motion at an interval on the spiral path was controlled with each feed rate as the dwell time in the conventional computer-controlled polishing. The shape to be surfaced was measured directly by a touch probe on the machine without any separation of the mirror blank. Total 40 iterative steps of the surfacing and measurement could demonstrate the form error of RMS $7.8{\mu}m$, surface roughness of Ra $0.2{\mu}m$ for the mirror blank with diameter of 1 m and spherical radius of curvature of 5400 mm.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.3-8
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• 2002

An intelligent polishing robot automation system is developed. Automatic Tool Change System(A.T.C.), Tool Posture Angle Control, and Robot Program for Polishing Application are developed and integrated into a robotic system that consists of a robot, pneumatic finding tool, and finding abrasives (papers and special films). A.T.C. is specifically designed to exchange whole grinding tool set for complete unmanned operation. Tool Posture Angle Control is developed to give a certain skew angle rather than right angle to tools on the surface for best finishing results. A.T.C. and Tool Posture Angle Control is controlled by a PC and the robot controller. Also, there have been some considerations on enhancing the performance of the system. Some elastic material is inserted between the grinding pad and the holder for better grinding contact. The robot path data is generated automatically from the NC data of previous machining process.

• 한국정밀공학회지
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• 제33권3호
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• pp.167-172
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• 2016

The computer controlled optical surfacing (CCOS) technique provides superior fabrication performance for optical mirrors when compared to the conventional method, which relies heavily on the skill of the optician. The CCOS technique provides improvements in terms of mass production, low cost, and short polishing time, and are achieved by estimating and controlling the moving speed of the tool and toolpath through a numerical analysis of the tool influence function (TIF). Hence, the exact estimation of various TIFs is critical for high convergence rates and high form accuracy in the CCOS process. In this paper, we suggest a new model for TIFs, which can be applied for various tool shapes, different velocity distributions, and non-uniform tool pressure distributions. Our proposed TIFs were also verified by comparisons with experimental results. We anticipate that these new TIFs will have a major role in improving the form accuracy and shortening the polishing time by increasing the accuracy of the material removal rate.

• 전기전자학회논문지
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• 제23권4호
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• pp.1387-1392
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• 2019

비구면 거울은 구형 거울보다 무게가 가볍고 성능이 우수하지만, 그 형상을 가공하고 가공 정밀도를 측정하는 것이 어렵다. 특히 위성에 사용되는 대형 조리개 비구면 미러는 높은 정밀도가 필요하고 처리하는 데 시간이 오래 걸린다. 기존의 연마 공정에는 갠트리 구조를 갖는 컴퓨터 수치 제어 공작기계가 사용되고 있으나, 자유도가 부족하여 복잡한 형상을 처리하기 어렵다는 단점이 있다. 이러한 문제를 극복하기 위해 다관절 산업용 로봇을 사용하는 연마 시스템을 개발하였다. 개발된 시스템은 공구 경로 생성 프로그램, 실시간 로봇 모니터링 및 제어 프로그램으로 구성되며, 시뮬레이션 소프트웨어와 실제 로봇 작동을 통해 개발된 시스템의 성능을 검증하였다.

• Restorative Dentistry and Endodontics
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• 제25권3호
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• pp.482-486
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• 2000

The purpose of the present study was first, to evaluate the relationship between composite surface conversion and surface discoloration, second, to know if there was difference in surface discoloration between celluloid-strip-finished composite surface and polished surface. In addition, the discoloration of composite surface was also evaluated with visual inspection or digital camera with high resolution monitor, Z100, Tetric Ceram, Spectrum, and Aelitfil were used. The composite surfaces were celluloid-strip finished (group 1), polished (group 2), celluloid-strip finished under nitrogen gas purging (group 3) or only light cured without finishing or polishing under nitrogen gas purging (group 4). The microhardness of each samples were also measured in each group. The samples of each group were also divided into 4 subgroup whether they were immediately placed in disclosing solution (0.2% Elythrosin, pH 7.0) (subgroup1), 1 day after light curing(subgroup 2), 3day after light curing(subgroup 3) or 7 day after light curing(subgroup 4). The computer controlled spectrophotometer was used to determine CIELAB coordinates ($L^*$, $a^*$, $b^*$). The amounts of color difference were compared. The results were as follows; 1. There was no difference in discoloration between celluloid strip finished composite surface and polished surface. 2. The samples discolored more when they were placed in disclosing solution immediately after polymerization than other groups. 3. When the samples were light cured under nitrogen gas purging and without polishing process, they discolored more than other groups even though they showed higher micro hardness. 4. With visual inspection or digital camera, only a limited information was available in detecting composite surface discoloration.

• Restorative Dentistry and Endodontics
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• 제24권2호
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• pp.299-309
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• 1999

The composite resin, due to its esthetic qualities, is considered the material of choice for restoration of anterior teeth. With respect to shade control, the direct-placement resin composites offer some distinct advantages over indirect restorative procedures. Visible-light-cured (VLC) composites allow dentists to match existing tooth shades or to create new shades and to evaluate them immediately at the time of restoration placement. Optimal intraoral color control can be achieved if optical changes occurring during application are minimized. An ideal VLC composite, then, would be one which is optically stable throughout the polymerization process. The shade guides of the resin composites are generally made of plastic, rather than the actual composite material, and do not accurately depict the true shade, translucency, or opacity of the resin composite after polymerization. So the numerous problems associated with these shade guides lead to varied and sometimes unpredictable results. The aim of this study was to assess the color changes of current resin composite restorative materials which occur as a result of the polymerization process and to compare the color differences between the shade guides provided with the products and the actual resin composites before- and after-polymerization. The results obtained from this investigation should provide the clinician with information which may aid in improved color match of esthetic restoration. Five light activated, resin-based materials (${\AE}$litefil, Amelogen Universal, Spectrum TPH VeridonFil-Photo, and Z100) and shade guides were used in this study. Three specimens of each material and shade combination were made. Each material was condensed inside a 1.5mm thick metal mold with 10mm diameter and pressed between glass plates. Each material was measured immediately before polymerization, and polymerized with Curing Light XL 3000 (3M Dental products, USA) visible light-activation unit for 60 seconds at each side. The specimens were then polished sequentially on wet sandpaper. Shade guides were ground with polishing stones and rubber points (Shofu) to a thickness of approximately 1.5mm. Color characteristics were performed with a spectrophotometer (CM-3500d, Minolta Co., LTD). A computer-controlled spectrophotometer was used to determine CIELAB coordinates ($L^*$, $a^*$ and $b^*$) of each specimen and shade guide. The CIELAB measurements made it possible to evaluate the amount of the color difference values (${\Delta}E{^*}ab$) of resin composites before the polymerization process and shade guides using the post-polishing color of the composite as a control, CIE standard D65 was used as the light source. The results were as follows. 1. Each of the resin composites evaluated showed significant color changes during light-curing process. All the resin composites evaluated except all the tested shades of 2100 showed unacceptable level of color changes (${\Delta}E{^*}ab$ greater than 3.3) between pre-polymerization and post-polishing state. 2. Color differences between most of the resin composites tested and their corresponding shade guides were acceptable but those between C2 shade of ${\AE}$litefil and IE shade of Amelogen Universal and their respective shade guides exceeded what is acceptable. 3. Comparison of the mean ${\Delta}E{^*}ab$ values of materials revealed that Z100 showed the least overall color change between pre-polymerization and post-polishing state followed by ${\AE}$litefil, VeridonFil-Photo, Spectrum TPH, and Amelogen Universal in the order of increasing change and Amelogen Universal. Spectrum TPH, 2100, VeridonFil-Photo and ${\AE}$litefil for the color differences between actual resin and shade guide. 4. In the clinical environment, the shade guide is the better choice than the shade of the actual resin before polymerization when matching colors. But, it is recommended that custom shade guides be made from resin material itself for better color matching.

• 구강회복응용과학지
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• 제25권1호
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• pp.13-22
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• 2009

심미적인 특성을 가진 복합레진은 전치부 수복용 재료로 많이 이용되고 있다. 복합레진 수복 시 만족스러운 결과를 얻기 위해서는 색조의 선택이 중요한 역할을 한다. 현재 대부분의 수복용 복합레진은 Vita Lumin 색조견본(shade guide)이나 각각의 회사에서 제공하는 색조견본을 사용하고 있으나, 색조 견본 사이의 색차와 수복물과 견본 사이에 색차가 예상되어 그 차이를 규명하여 임상적인 선택 시에 도움이 되고자 하였다. 4종의 광중합 복합레진(Gradia Direct (GD), Z250 (Z250), Clearfil AP-X (AP-X), $Esthet{\cdot}X$ ($E{\cdot}X$))과 A2와 A3의 색조 견본을 사용하였다. 각 재료마다 3개의 시편과 1개의 색조 견본을 제작하였다. Teflon 주형(깊이 1.35 mm, 직경 8 mm)에 각각의 복합레진을 채우고 응축한 후에 중합하여 젖은 사포로 연마하였다. 색조 견본을 연마용 stone과 고무를 이용하여 1.35 mm 두께로 연마하였다. 컴퓨터에 의해 조절되는 spectrophotometer(color i5, GretagMacbeth, USA)를 이용하여 시편과 색조견본의 색의 특성을 CIELAB coordinates ($L^*$, $a^*$, $b^*$)로 평가하였다. CIELAB 계측을 통하여 복합레진과 색조 견본의 색차(${\Delta}E^*ab$)를 비교 평가 하였다. 광원으로는 CIE standard D65를 사용하였다. 다음과 같은 결과를 얻었다. 1. 동일한 shade로 설계된 여러 제조회사의 복합레진 시편의 $L^*$, $a^*$, $b^*$ 값 간에 유의할 만한 수준의 차이를 나타냈다(p<0.05). 2. 동일한 shade로 설계된 여러 제조회사의 복합레진 시편 간에 대부분 육안으로 인지할 만한 색차(${\Delta}E^*ab>3.3$)값을 나타냈다. 3. 동일한 shade로 설계된 여러 제조회사의 복합레진과 제조회사에서 제공되는 shade guide 및 Vita Lumin shade guide 간에 대부분 육안으로 인지할 만한 색차(${\Delta}E^*ab>3.3$)값을 나타냈다. 4. 임상에서 보다 나은 색 조화를 얻어 심미성을 향상시키기 위해서는 실제 수복물로 제작한 custom shade guide의 제작이 필요할 것으로 생각된다. 제조사에 의해 제공되는 색조 견본이나 Vita Lumin 색조 견본은 임상의에게 복합레진의 색조 선택 시에 정확한 기준을 제공하지는 않았고, 대부분의 제품에서 인지할 수 있는 색차가 있었다. 그러므로 보다 나은 색조 선택을 위해 수복용 레진으로 제작한 맞춤형 색조 견본을 사용하는 것을 추천한다.