• 제목/요약/키워드: Compressor load

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Effects of Casing Shape on the Performance of a Small-sized Centrifugal Compressor

  • Kim, D.W.;Kim, H.S.;Kim, Youn-J.
    • International Journal of Air-Conditioning and Refrigeration
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    • 제11권3호
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    • pp.132-139
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    • 2003
  • The effects of casing shapes on the performance and the interaction between an impeller and a casing in a small-sized centrifugal compressor are investigated. Especially, numerical analyses are conducted for the centrifugal compressor with both a circular casing and a volute one. The optimum design for each element (i.e., impeller, diffuser and casing) is important to develop an efficient and compact compressor using alternative refrigerant as working fluids. Typical rotating speed of the compressor is in the range of 40,000∼45,000 rpm. The impeller has backswept blades due to tip clearance and a vane diffuser has wedge type. In order to predict the flow pattern inside an entire impeller, vaneless diffuser and casing, calculations with multiple frames of reference method between the rotating and stationery parts of the domain are carried out. For computations of compressible turbulent flow fields, the continuity and time-averaged Navier-Stokes equations are employed. To evaluate the performance of two types of casings, the static pressure recovery and loss coefficients are obtained for various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load. The static pressure around the casing and pressure difference between the inlet and outlet of the compressor are measured for the circular casing.

Improving the Reliability of a Reciprocating Compressor for Applications in a Refrigerator

  • Woo, Seong-Woo;Chu, Yong-Ho;Ahn, Haeng-Keun
    • 한국재료학회지
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    • 제17권11호
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    • pp.580-586
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    • 2007
  • To enhance the reliability of a newly designed reciprocating compressor applied in a domestic compressor, accelerated life tests were developed using new definitions of the sample size and the $B_1$ life index. In $1^{st}$ accelerated life testing, the compressor was locked due to the fracture of the suction reed valve. The failure modes and mechanisms of the suction reed valve in the accelerated tests were found to be similar to that of the failed product in the field. The root cause of the failure was the overlap between the suction reed valve and the valve plate in the suction port. The missing parameters in the design phase were modified by expanding the trespan size, introducing tumbling process, changing the material and thickness for the valve, introducing a ball peening and brushing process for the valve plate. In $2^{nd}$ accelerated life testing, the compressor was locked due to the interference between the crank shaft and thrust washer. The corrective plan was to heat treat the crank shaft. The $B_1$ life of the compressor improved from 1.5 to 12.9 years.

Performance Comparison of Various Types of $CO_2$ Compressors for Heat Pump Water Heater Application

  • Kim, Hyun-Jin;Kim, Woo-Young;Ahn, Jong-Min
    • International Journal of Air-Conditioning and Refrigeration
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    • 제17권4호
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    • pp.115-122
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    • 2009
  • Numerical simulations for scroll, two-stage twin rotary, and two-cylinder reciprocating compressors have been carried out to understand the effectiveness of each type compressor for heat pump water heater application using $CO_2$ as refrigerant. For suction pressure of 3.5 MPa and discharge pressure of 9 MPa, clearance volume ratio of the reciprocating compressor needs to be about 5% or less to have the volumetric efficiency comparable to that of the scroll compressor with tip clearance of $5\;{\mu}m$. Volumetric efficiency of the scroll compressor is quite sensitive to tip clearance. Adiabatic efficiency of the twin rotary compressor was calculated to be the lowest among the three types, and the most severe drawback of the $CO_2$ scroll compressor was a significant increase in the mechanical loss at the thrust surface supporting the orbiting scroll member. While the scroll compressor showed very smooth torque load variation, peak-to-peak torque variations of the twin rotary and two-cylinder reciprocating compressors were about 50% and 250%, respectively.

응축 및 증발 부하에 따른 냉동시스템 특성에 관한 연구 (A Study on the Characteristics of Refrigerating System according to the Condensation and Evaporation Load)

  • 최승일;지명국;이대철;정효민;정한식
    • 동력기계공학회지
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    • 제17권3호
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    • pp.44-49
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    • 2013
  • The refrigerating system are high efficiency and comfortable due to the automation of the system as well as enhance energy saving are contributing to driving system. Previous study the rotational frequency of the compressor was confined to the fixed condition have changed load of evaporator and condenser related about the refrigerator performance characteristic according to the evaporation load and condensation load change tries to be analyze through the experiment. The useful data for the economic driving of the freezing apparatus tries to be drawn. Consequently, it confirmed that refrigerant in the compressor overheated and as the evaporation load increased the specific volume was increased and the coolant circulation rate decreased. In confirmed that condensation load increased the compression ratio and discharge gas temperature increased. It reduced the low-temperature efficiency and condensation calorie and the quality factor was decreased.

스터링헝 오리피스 맥동관 냉동기의 성능특성에 관한 연구 (Study of the performance characteristics of the Stirling type orifice pulse tube refrigerator)

  • 홍용주;박성제;김효봉;김양훈;최영돈
    • 한국초전도ㆍ저온공학회논문지
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    • 제4권2호
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    • pp.63-67
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    • 2002
  • In this study, the performance of the Stirling type orifice Pulse tube refrigerator (OPTR) with a linear compressor was investigated by experiment. The dynamic pressures at three points and a temperature at the cold heat exchanger are measured to explore the dependency of the orifice on the performance of the OPTR. The experimental results show that the opening of the orifice has significant effects on the no load temperature and cool down characteristics. The Pressure amplitude in Pulse tube decrease as the opening of the orifice increase, but the mass flow rate through the orifice and the electric input Power to the compressor increase. The results show that the operating frequency and charging Pressure does not affect on the no load temperature. The pressure amplitude in pulse tube decrease as the operating frequency increase or the charging Pressure decreased.

차량용 에어컨 압축기가 실차 연비에 미치는 영향에 관한 실험적 연구 (Experimental Study on Effects of Compressor for Automotive Air Conditioning System on Fuel Economy)

  • 유성연;김영신
    • 대한기계학회논문집B
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    • 제37권1호
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    • pp.59-65
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    • 2013
  • 본 논문은 차량용 에어컨 압축기가 실차 연비에 미치는 영향에 대하여 실험적으로 연구한 것으로, 본 연구의 목적은 연비에 주요한 영향 인자인 압축기의 토출 용량별 구동 토크에 의한 실차 연비 기여도를 분석하는 것이다. 연비에 직접적인 영향을 주는 압축기의 부하를 측정하기 위하여 압축기 클러치에 직접 부착하는 토크 센서를 개발하였으며, 실차 평가전 벤치 토크 미터와의 비교 평가를 통하여 토크 센서의 신뢰성을 검증하였다. 토크 센서가 부착된 압축기를 장착한 차량을 환경 풍동에서 연비 측정을 할 수 있도록 장치를 구성한 상태에서 연비 평가를 수행하였다. 압축기의 토출 용량에 따른 구동 토크는 연비에 직접적인 영향을 주며, 동일 사양 압축기에서 토출 용량이 약 11% 커질 때 연비는 약 2~3% 악화됨을 알 수 있었다.

부하추종형 고효율 지열히트펌프 시스템에 관한 연구 (1) (A Study on the High Efficiency Ground Source Heat Pump System (1))

  • 고득용;김욱중;최상규;장기창
    • 신재생에너지
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    • 제1권4호
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    • pp.30-37
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    • 2005
  • Cycle simulation of Ground Source Heat Pump[GSHP] system was carried out to determine the design specification of basic components such as turbo compressor and heat exchangers. Part load operation characteristics of the designed GSHP system was estimated using the compressor and heat exchanger performance data. A 50RT class turbo compressor for GSHP system is now under development, in which R134a refrigerant is adopted as working fluid. The compressor with variable cascade diffusers is designed to work both in cooling and heating modes so that it can actively keep up with the climate change with high efficiency. The normal running speeds of the compressor are 59000rpm for heating mode and 70000rpm for tooling mode respectively. It has two identical impellers at both ends of the rotor so as to minimize aero-induced thrust force effectively. GSHP system was coupled with a vortical type heat exchanger, and heat gain and heat loss from ground were evaluated per a bore hole. For the optimal integration of the heat pump system, its header for circulating fluid was combined with the ground heat exchangers in parallel and series configuration.

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Line Start 형 리니어 압축기 (Line Start Linear Compressor without Stroke Controller)

  • 홍언표;박경배;최기철;이형국
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2004년도 유체기계 연구개발 발표회 논문집
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    • pp.697-702
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    • 2004
  • LG Electronics developed linear compressors for a household refrigerator which can reduce energy consumption up to $24\%$ by only Drop-ln instead of a conventional reciprocating compressor. The linear compressor is composed of a linear oscillating motor, a piston directly coupled with the linear motor, a cylinder and the specific discharge system of LG. Because of this free-piston structure, the position of the piston can be changeable according to the voltage variation, load variation and so on. By this reason, LG linear compressor has been in need of an additional unit to control the position of the free-piston stably. In this paper we will introduce the innovative technology which is able to operate the linear compressor without controlling the piston position like a conventional reciprocating compressor.

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Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • 제9권1_2호
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

접선방향의 누설을 고려한 스크롤 압축기의 동적 거동에 관한 연구 (A Study on te Dynamic Behavior of a Scroll Compressor Considering Tangential Leakage)

  • 김태종;한동철
    • Tribology and Lubricants
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    • 제12권2호
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    • pp.20-31
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    • 1996
  • Pressures in compression pockets consists of two identical spiral scrolls are influenced by gas flow resistance in discharge process and leakages in radial and tangential directions between two scroll wraps. In this paper, considering geometrical characteristics of these members, flow resistance and refrigerant gas leakage losses, pressure variations in compression pockets are calculated. For a scroll compressor model with fixed crank mechanism, acting load on crankshaft is analyzed. And, for a vertical type crankshaft-journal bearing system used in scroll compressor, nonlinear transient response is calculated including nonlinear fluid film reaction forces of journal bearings.