• Title/Summary/Keyword: Compressor Blade

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Investigation on the Off Design Performance of a Transonic Compressor with Circumferential Grooves

  • Zhu, Jianhong;Piao, Ying;Zhou, Jianxing;Qi, Xingming
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.66-71
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    • 2008
  • Two cases with circumferential grooves were designed for a transonic compressor, and 3-D numerical simulations were conducted for stall mechanism at three representative speeds. A conclusion can be drawn from the comparison between compressors with or without casing treatment that: with the rising of rotation speed, stall margin increases dramatically under the help of casing treatments, and the case with middle grooves has reasonable compromise between stall margin increment and efficiency cutting. At lower speed, the increment reduces, and grooves at the back of blade tip have more influence on stall margin. Further investigation shows there is a transition in mechanism of compressor stall with the decline of rotational speed: at high rotation speed, the expansion of stall margin mainly results from the suppression of tip leakage vortex by casing treatments, yet it benefits more from the depression of boundary layer separation from suction surface of blade tip.

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Evaluation of Blade Resonance of 5MW Power Generation Gas Turbine (발전용 소형가스터빈 블레이드 공진 안정성 평가)

  • Ahn, Sung-Jong;Park, Lu-Ke;Yun, Tae-Jun;Suk, Jin-Ik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.433-438
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    • 2011
  • Doosan has been developing a 5MW class gas turbine engine, DGT-5. Campbell diagram has been used for prediction of possible occurrence of resonances of rotating machinery. The Campbell diagram consists of blade natural frequency and excitation frequency. In this paper, modal characteristics of compressor and turbine blades are investigated and Campbell diagram is obtained. We calculated compressor and turbine blade's natural frequency using ANSYS tool. The result has been verified through test.

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AERODYNAMIC DESIGN AND NUMERICAL ANALYSIS OF PROPANE REFRIGERANT CENTRIFUGAL COMPRESSOR FOR LNG PLANT (LNG 플랜트용 프로판 냉매 압축기 공력설계 및 수치해석)

  • Park, J.H.;Lee, W.S.;Kang, K.J.;Shin, Y.H.;Lee, Y.P.;Kim, K.H.;Chung, J.T.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.167-173
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    • 2010
  • In this study, flow structure in a three-stage centrifugal compressor for LNG Plant with the refrigerant, Propane, was numerically investigated at the design point of the compressor using a commercial code. Flow characteristics in the passages of impeller and vaneless diffuser were analyzed in detail including velocity vector, Mach number and pressure contours in blade spanwise and meridional plane for each stage. The estimation on the one-dimensional output from the preliminary design and three-dimensional shape of the impeller blade was performed through the flow analysis. The verification for designed compressor was carried out from three-dimensional Navier-Stokes analysis. The results will be used as reference data for a new design of 3-D impeller shape to improve propane refrigerant compressor performance.

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Effect of Blade Leading Edge Sweep on the Performance of a High Pressure Centrifugal Compressor Impeller

  • Wang, Hongliang;Xi, Guang
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.823-827
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    • 2008
  • The effects of blade leading edge sweep on both the aerodynamic performance and the structure stress of a high pressure centrifugal compressor impeller are numerically investigated. Changes in the flow structure occur as a result of the effect of leading edge sweep on the loading distribution in the tip region. The flow separation is avoided by introducing a sweep of the main blade leading edge and the strength of shock is reduced at the same time. Backswept of the leading edge is found to be beneficial to the impeller performance improving. On the other hand, the structural analysis indicated that high rotating speed of the impeller will cause substantial high bending stresses and radial deflections of the blade. Studies have shown that it is possible to control the stress distribution along the tip and root of the blade by slight adjustments to the sweep angle of the leading edge. These adjustments may be used to design the impeller with lower blade root stress distribution without aerodynamics performance penalty.

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Numerical Analysis Techniques and Flow Characteristics of Two-Stage Centrifugal Compressor for R134a Turbo-Chiller (R134a 터보 냉동기용 2단 원심 압축기의 수치해석 기법과 내부유동 특성)

  • Park, Han-Young;Oh, Hyun-Taek;Shin, You-Hwan;Lee, Yoon-Pyo;Kim, Kwang-Ho;Chung, Jin-Taek
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.4
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    • pp.29-38
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    • 2007
  • In this study, flow structure in a two-stage centrifugal compressor for a turbo-chiller with the refrigerant, R134a, was numerically investigated at the design point of the compressor using a commercial code. Flow characteristics in the passages of impeller, diffuser and return channel were analyzed in detail including velocity vector, secondary flow, Mach number and pressure contours in blade spanwise and meridional plane for each stage. The estimation on the one-dimensional output from the preliminary design and three-dimensional shape of the impeller blade and the meridional shape of the return channel were performed through the flow analysis, while some numerical schemes and techniques including Multiple Frames of Reference technique, real gas property data and inlet boundary condition changes, which were used in CFD, were compared with their features. The results will be used as reference data for a new design of 3-D impeller shape to improve R134a compressor performance.

Predictions of non-uniform tip clearance effects on the flow field in an axial compressor

  • Kang, Young-Seok;Kang, Shin-Hyoung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.743-750
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    • 2008
  • Asymmetric tip clearance in an axial compressor induces pressure and velocity redistributions along the circumferential direction in an axial compressor. This paper presents the mechanism of the flow redistribution due to the asymmetric tip clearance with a simple numerical modeling. The flow field of a rotor of an axial compressor is predicted when an asymmetric tip clearance occurs along the circumferential direction. The modeling results are supported by CFD results not only to validate the present modeling but also to investigate more detailed flow fields. Asymmetric tip clearance makes local flow area and resultant axial velocity vary along the circumferential direction. This flow redistribution 'seed' results in a different flow patterns according to the flow coefficient. Flow field redistribution patterns are largely dependent on the local tip clearance performance at low flow coefficients. However, the contribution of the main flow region becomes dominant while the tip clearance effect becomes weak as the flow coefficient increases. The flow field redistribution pattern becomes noticeably strong if a blockage effect is involved when the flow coefficient increases. The relative flow angle at the small clearance region decreases which result in a negative incidence angle at the high flow coefficient. It causes a recirculation region at the blade pressure surface which results in the flow blockage. It promotes the strength of the flow field redistribution at the rotor outlet. These flow pattern changes have an effect on the blade loading perturbations. The integration of blade loading perturbation from control volume analysis of the circumferential momentum leads to well-known Alford's force. Alford's force is always negative when the flow blockage effects are excluded. However when the flow blockage effect is incorporated into the modeling, main flow effects on the flow redistribution is also reflected on the Alford's force at the high flow coefficient. Alford's force steeply increases as the flow coefficient increases, because of the tip leakage suppression and strong flow redistribution. The predicted results are well agreed to CFD results by Kang and Kang(2006).

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Effects of the Leakage Tangential Velocity on the Leakage Flow Path in Shrouded Axial Compressor Cascades (축류압축기 슈라우드 캐비티내의 누수유동 경로에 대한 연구)

  • Sohn, Dae-Woong;Kim, Tong-Beum;Song, Seung-Jin
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.311-317
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    • 2005
  • Measurements of the leakage flow in the shrouded cavity were performed in axial compressor cascades at $Re=2.6{\times}10^5$. This paper describes the effects of the leakage flow tangential velocity on kinematics of the leakage flow in the shrouded cavity and consequent overall loss and exit flow turning at stator blade row downstream. Flow data and flow visualization images consistently indicate that leakage flow circumferentially migrates 2, 4 and 5 blade passages in the direction of rotation for ${\upsilon}_y/c=0.09$, 0.35 and 0.45, respectively where ${\upsilon}_y$ is the leakage tangential velocity and c is the mainstream velocity. The leakage flow contracts to a jet across the seal-tooth resulting in an increase in the leakage axial velocity-doubling the leakage axial velocity in upstream cavity compared to that in the downstream cavity. Consequently, two flow regions are distinguished before and after the seal-tooth. As increasing the leakage tangential velocity, the overall loss downstream of stator blade row decreases and the exit flow turning in the range of span. from the hub endwall to 15% increases while the decreases in the flow turning from 15% to 30% span is observed.

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Effects of Blade Back Sweep Angle on the Performance and Flow Field in a Centrifugal Compressor (블레이드 후향각이 원심압축기의 성능과 유동에 미치는 영향)

  • Jung, Yohan;Baek, Je Hyun;Park, Jun Young;Choi, Minsuk
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.2
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    • pp.48-53
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    • 2013
  • This paper presents a numerical investigation of the influence of the blade back sweep angle on the performance and flow characteristics in a centrifugal compressor with a vaneless diffuser. Five impellers with different back sweep angles were tested in the flow simulations. It was found that a low back sweep angle could improve the total-to-total pressure ratio and the work coefficient over whole operating ranges. However, the flow field in an impeller with a low back sweep angle produced a more non-uniform velocity distribution at the impeller exit because the wake region was significantly increased. As a consequence, the impeller with a low back sweep angle caused a low diffuser performance.

Design Optimization of An Axial-Flow Compressor Rotor Using Response Surface Method (반응면 기법을 이용한 천음속 축류압축기의 삼차원 형상 최적설계)

  • Ahn, Chan-Sol;Kim, Kwang-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.2
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    • pp.155-162
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    • 2003
  • Design optimization of a transonic compressor rotor (NASA rotor 37) using response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It is also found that the design process provides reliable design of a turbomachinery blade with reasonable computing time.

SHAPE OPTIMIZATION OF COMPRESSOR BLADES USING 3D NAVIER-STOKES FLOW PHYSICS

  • Lee K. D.;Chung J.;Shim J.
    • 한국전산유체공학회:학술대회논문집
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    • 2001.05a
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    • pp.1-8
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    • 2001
  • A CFD-based design method for transonic axial compressor blades was developed based on three-dimensional Navier-Stokes flow physics. The method employs a sectional three-dimensional (S3D) analysis concept where the three-dimensional flow analysis is performed on the grid plane of a span station with spanwise flux components held fixed. The S3D analysis produced flow solutions nearly identical to those of three-dimensional analysis, regardless of the initialization of the flow field. The sectional design based on the S3D analysis can include three-dimensional effects of compressor flows and thus overcome the deficiencies associated with the use of quasi-three-dimensional flow physics in conventional sectional design. The S3D design was first used in the inverse triode to find the geometry that produces a specified target pressure distribution. The method was also applied to optimize the adiabatic efficiency of the blade sections of Rotor 37. A new blade was constructed with the optimized sectional geometries at several span stations and its aerodynamic performance was evaluated with three-dimensional analyses.

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