• Title/Summary/Keyword: Compressed air cooling

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Ecological Grinding Technology Using Compressed Cold Air and Oil Mist (압축냉각공기와 오일미스트를 이용한 환경친화 연삭가공기술)

  • 이석우;최헌종;허남환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.24-27
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    • 2002
  • The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the finding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below $-25^{\circ}$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air, oil mist spray pressure and oil mist supply direction were done.

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Development of Low Pollution Grinding Technology using Mist (Mist를 이용한 저공해 연삭 가공기술 개발)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.793-797
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    • 2000
  • The environmental problems by using coolant demanded the new cooling methods. As one of them the studies on the dry grinding with compressed cold air have been done. The cooling method using compressed cold air was effdve thmugh going down the temperature of compressed air supplied below $-25^{\circ}C$ and inneasing the amount of mmpresd cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using MQL(Minimum Quantity Lubrication) or mist newly were suggested. These two methods can satisfy both cooling effect and lubrication with only small amount of coolant, also has the benefit in the point of decreasing the envimnmental pollution. This paper focused on analyzing the grindmg characteristics of the cooling method using mid. The generated heat and grinding force of the cooling method using mist were compared with them of coolant and compressed cold air. And them grinding test according to the temperature of compressed cold air, mist spray amount and mist supply direction were done.

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A Study on the Grinding Characteristics according to Oil Mist Supply Method (오일 미스트 분사 방법에 따른 연삭특성)

  • 허남환;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.254-257
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    • 2002
  • As the large Coolant amount used of a machine holds mass serious trouble recently, an environment pollution is increased, and a machine is conquering large specific gravity in an empty cost plane. It is the stage that must reexamine the parts washing that processing is later with this current way or a problem of a liquid waste treatment back. The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the grinding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below -$25^{\circ}C$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air and oil mist supply direction were done.

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Cooling Efficiency of Low Pressure Compressed Air Fogging System in Naturally Ventilated Greenhouses (저압 에어포그 시스템을 설치한 온실의 냉방효율)

  • Nam, Sang-Woon;Kim, Young-Shik;Sung, In-Mo;Ko, Gi-Hyuk
    • Journal of The Korean Society of Agricultural Engineers
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    • v.54 no.5
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    • pp.49-55
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    • 2012
  • In order to derive the efficient utilization of low pressure compressed air fogging system, cooling efficiencies with control types were analyzed through cooling experiments in tomato greenhouses. The control types were set up with temperature control, humidity control, temperature and humidity control, and time control. It showed that the cooling effects were 0.7 to $3.3^{\circ}C$ on average and maximum of 4.3 to $7.0^{\circ}C$, the humidification effects were 3.5 to 13.5 % on average and maximum of 14.3 to 24.4 %. Both the cooling and humidification effect were the highest in the time control method. The cooling efficiency of the air fogging system was not high with 8.3 to 27.3 % on average. However, the cooling efficiency of 24.6 to 27.3 % which appears from the time control is similar to the cooling efficiency of high pressure fogging system experimented in Japan. The air fogging system is operated by low pressure, but its efficiency is similar to high pressure. We think because it uses compressed air. From this point of view, we suggest that the air fogging system can get the cooling efficiency of similar levels to that of high pressure fogging system and it will have an advantage from clogging problem of nozzle etc.

Improvement of Position Tacking Performance of Magnetostrictive Actuator Using Compressed Air Cooling (압축 공기 냉각을 이용한 자기 변형 액추에이터의 위치 추종 성능 향상)

  • Kwak, Yong-Kil;Hwang, Jin-Dong;Kim, Churl-Min;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.51-56
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    • 2007
  • Precision positioning system with magnetostrictive actuator(MA) has widely used in manufacturing devices to control the positioning accuracy to meet the high load and stroke requirements. It has many advantage in comparison with piezoelectric actuator; high force, high strain, high efficient etc. But, the performance of Terfenol-D, the commercially available magnetostrictive material, is highly dependent on the prestress, magnetic field intensity and temperature. This paper present an experimental investigation of the temperature effect on displacement characteristics of magnetostrictive actuator. In this paper, compressed cold air is proposed to improve of positioning accuracy of magnetostrictive actuator. The compressed cold air cooling system has good cooling effect Experimental results confirming the effectiveness of the proposed cooling system as high precision positioning system are also has presented in this paper.

A Study on Thermal Analysis for Magnetostrictive Actuator Using Compressed Air Cooling (압축 공기 냉각을 이용한 자기 변형 구동기의 열해석에 관한 연구)

  • Kwak, Yong-Kil;Mostofa, G.;Hwang, Jin-Dong;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.4
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    • pp.388-394
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    • 2009
  • Precision positioning system with magnetostrictive actuator(MA) has widely used in manufacturing devices to control the positioning accuracy to meet the high load and stroke requirements. It has many advantage in comparison with piezoelectic actuator; high force, high strain, high efficient etc. But, the performance of Terfenol-D, the commercially available magnetostrictive material, is highly dependent on the prestress, magnetic field intensity and temperature. Therefore, thermal strain of magnetostrictive material obstructs precision position control of magnetostrictive actuator, magnetostrictive actuator is need of cooling system. In this paper, cooling system using compressed cold air is developed and proper temperature and velocity of compressed cold air is studied by thermal analysis according to applied current.

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An Experimental Study on Reducing Condensation in Marine Air Compressors

  • Kim, Bu-Gi;Kim, Hong-Ryeol;Yang, Chang-Jo;Kim, Jun-Ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.21 no.3
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    • pp.303-308
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    • 2015
  • Compressed air has many uses on board ship, ranging from diesel engine starting to the cleaning of machinery during maintenance. In an effort to enhance the performance of the marine compressed air system, this work studied a way to reduce condensation from the air compressor via experiments. Especially more condensation is produced when the temperature at compressor outlets and the humidity of the air are higher. so in the research, drain production change has been observed by additionally installing the cooling fan on the suction portion of the air to air compressor and this is the method for reducing the compressed air drain that has passed through the compressor. For the result, it was verified that when the cooling fan was used, less drain was made where per hour it was 500.9ml of drain and the measured result after installing the cooling fan was that less drain was made. Other additional and various researches are needed including experiments like silica gel passing through the suction portion afterwards.

Numerical Analysis for Optimal Design of Heat Exchanger in Air Compressor for Railroad Vehicle (철도차량용 공기압축기의 열교환기 최적 설계를 위한 해석 연구)

  • Kim, Moo Sun;Chung, Jong Deok;Jang, Seongil;Ahn, Joon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.11
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    • pp.570-579
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    • 2017
  • In this study, we examined the multi-stage piston-type air compressors typically used in a railroad vehicle, and the heat transfer efficiency was analyzed according to the design conditions of the heat exchanger (a compressor component module for cooling the compressed high temperature air). For the fin-tube heat exchanger used in the most air compressors, numerical analysis was performed to analyze heat transfer by defining the various rectangle tube sizes and the number of fin-per-unit area as design variables under the same flow rate of compressed air. Also, this analysis compared the temperature of the compressed air. Regarding environmental conditions for analysis, the flow rate of the external cooling air was measured and the mean value of the values was applied. And a "turbulence model" was considered in both the external flow of the cooling air and the internal flow inside the tube. From the results of analysis, it was found that the change of the aspect ratio value of the tube greatly influences the heat transfer efficiency of the compressed air, and influences if the fin density is relatively small. As a result, the optimum design specifications of the heat exchanger for air compressors were confirmed based on the analysis of the heat transfer efficiency, according to the design conditions of fin and tube by the operating temperature range of the compressed air.

A Study on the Environment-Friendly Grinding Technology through Minimizing Coolant (냉각액 최소화를 통한 환경 친화적 연삭 가공기술 연구)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.796-799
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    • 2000
  • The concern of environmental problems by using coolant required the recycling technologies of used coolant and development of environmental-firiendly coolant Some methods have been developing. Those are the dry grinding with compressed cold air and grinding with misted coolant. The farmer is effective in the cooling effect, but has not the performance of lubrication. Otherwise, the latter can satisfy both of them and also decrease the environmental pollution. This paper tried to analyze the cooling effect and surface integral of coolant, compressed cold air, mist through measuring the temperature of grind point and grinding force. Especially, the grinding method with misted coolant according to parameters was done. So, the finding method with misted coolant proved to be effective as one of methods to decrease the environmental pollution.

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Analysis of Cooling Effect Using Compressed Cold Air in Turing Process (압축냉각공기를 이용한 선삭가공시 냉각효과 해석)

  • Kwak, Seung-Yong;Kim, Dong-Kil;Lee, Jong-Hang;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1007-1013
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    • 2003
  • As environmental restriction kas continuously become more strict, machining technology has emphasized on development of environment-friendly technology. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment. In this study, compressed cold air was used as a replacement for conventional cutting fluids. The cooling effect on cutting tool was analyzed using the finite element method and the computational fluid dynamics. This study focused on the temperature simulation of cutting tool by real flow analysis of cold air. The maximum flow rate and the minimum temperature of compressed cold air are 300ι/min and -30$^{\circ}C$ respectively. To compare the simulation and experimental results, inner temperature of the cutting tool was measured with the thermocouple embedded in the insert. The results show that the analysis of cutting temperature using FEM and CFD is resonable, and the replacement of cutting fluid with cold air is available.