• Title/Summary/Keyword: Composite powders

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Synthesis of \$alpha-Al_2O_3/SiO_2$ Composite Powders for Reaction-Sintered Mullite and its Properties (반응소결 물라이트를 위한 \$alpha-Al_2O_3/SiO_2$ 복합분말의 합성 및 그 특성)

  • Kim, Hye-Soo;Lee, Jong-Kook;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.32 no.8
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    • pp.909-914
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    • 1995
  • From alumina powder and TEOS, $\alpha$-Al2O3/SiO2 composite powder for reaction-sintered mullite was synthesized by heterogeneous coagulation and surface coating, and investigated the mullitization reaction and sintering behavor of these powders. In $\alpha$-Al2O3/SiO2 composite powder prepared by heterogeneous coagulation, each alumina particles were surrounded by silica particles of 50~60 nm in size. And the alumina particles in composite powder prepared by surface coating were coated by uniform silica layer with thickness of 50 nm. In both methods, mullitization reaction was completed at 1$650^{\circ}C$ for 3h, and specimen sintered above 145$0^{\circ}C$ was about 95% fo the theoretical relative density. Mullite grains formed from the reaction with composite powders showed spherical shape with a size of 1~2${\mu}{\textrm}{m}$.

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A Synthesis of Mullite-Cordierite Composite Powders by Solution-Polymerization Route Based on Polyvinyl Alcohol (PVA를 이용한 Solution-Polymerization 합성법에 의한 Mullite-Cordierite 복합분말의 합성)

  • Lee, Yong-Seok;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.41 no.9
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    • pp.663-669
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    • 2004
  • Mullite and cordierite, which were stable oxides having excellent thermal and chemical characteristics, were widely used as an engineering and electronic materials. However, thermal shock resistance of the mullite was detriorated, and strength of the cordierite was also reduced at high temperatures. The mullite-cordierite composite powders were synthesized for solving these problems in this study. The mullite-cordierite composite powders were manufactured by the solution-polymerization method using mixtures of fused silica, aluminium nitrate, magnesium nitrate, and PVA. Crystallinity, phase formation, density, and surface area of the synthesis powders were characteristics. Fine mullite-cordlerite composite powders were successfully synthesized at 1300$^{\circ}C$ and their surface areas were about 20㎡/g after planetary milling for 1h. With increasing the milling time, surface area increased to 23 ㎡/g for 4h ana 24㎡/g for 8h.

Study on the Granulation Behavior of TiO2-PVA Composite Powders Prepared Via Spray Drying Technique

  • Avcioglu, Celal;Ozkal, Burak
    • Journal of the Korean Ceramic Society
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    • v.56 no.5
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    • pp.443-452
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    • 2019
  • In this study, TiO2-polyvinyl alcohol (PVA) composite granules were prepared via spray drying technique. To investigate the effects of solid content and binder/powder ratio in the slurry on the granulation behavior of TiO2 powders, the feed compositions were designed to vary over a wide range. The morphology, actual densities, and average granule size and size distribution of the TiO2-PVA composite granules were characterized by using scanning electron microscopy technique, a gas pycnometer, and an image analyzing program (Image-J), respectively. The results indicate that solid content and the amount of PVA in the feedstock slurry are the dominant factors determining the granule morphology, size, and size distribution of TiO2-PVA composite. Moreover, it was observed that increasing the solid content and the amount of PVA in the slurry improved the granulation process and reduced the granule defects. For the preparation of spherical TiO2-PVA composite granules with the minimum amount of non-granulated powders, the optimized composition of the feedstock slurry was found to be 35 wt.% solid and 3 wt.% PVA.

Preparation of Al2O3-ZrO2 Composite Powders by the Use of Emulsions: I. Thermodynamic Model of the Emulsion Stability (에멀젼을 이용한 Al2O3-ZrO2 복합분체의 제조 : I. 에멀젼 안정화에 대한 열역학적 모델)

  • 한상훈;백종규;송승룡
    • Journal of the Korean Ceramic Society
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    • v.24 no.6
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    • pp.593-601
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    • 1987
  • A thermodynamic model to predict the stability of the water-in-oil type emulsion and the size of the droplets in stable emulsions was developed. Using this model, the effects of various factors government the droplet size in the metal salt solution-kerosene-span 80 system for the preparation of Al2O3-ZrO2 composite powders were investigated. It was shown that the given emulsion systems were thermodynamically unstable in every case but could be kinetically meta stable. When radius ofthe droplet was below nm, the increase in entropy change due to the configurational contribution of small droplets dominated the total free energy change for emulsification. The optimum conditions under which smaller deoplet was obtained were proposed and the validity of the model was proved with diameters of the droplet and composite powders experimentally determined.

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Synthesis and Properties of $Al_2O_3-SiC$ Composites from Alkoxides (알콕사이드로부터 $Al_2O_3-SiC$ 복합재료의 제조 및 특성)

  • 이홍림;김규영
    • Journal of the Korean Ceramic Society
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    • v.30 no.2
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    • pp.123-130
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    • 1993
  • Dispersed type Al2O3-SiC composite powders were synthesized from Al-isopropoxide (Al(i-OC3H7)3) and Si(OC2H5)4 precursors by hydrolysis of mixed alkoxides and carbothermal reaction method. The characteristics of the synthesized (dispersed type) Al2O3-SiC composite powders were investigated using XRD, SEM, TEM, BET and particle size analyzer. Carbothermal reaction to produce Al2O3-SiC composite was completed in 10h at 135$0^{\circ}C$ on 3~4㎤/s (0.21~0.28cm/s) of H2 flow rate and about 1/1 of carbon/oxides(=SiO2+Al2O3) molar ratio. The synthesized powders were observed to have the mean particle size range of 0.4~1.26${\mu}{\textrm}{m}$ and showed finer particle size with increasing SiC content.

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Mechanical Properties Evaluation of Composites for Electromagnetic Waves Absorption (전자기파 흡수용 복합재료의 기계적 강도평가)

  • 오정훈;김천곤;홍창선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.105-108
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    • 2002
  • Materials, matrices mixed with various kinds of conductive or magnetic powder, such as ferrite, have been used as the electromagnetic wave absorbing ones, so called RAM(radar absorbing material). The structure that does not only have electromagnetic waves absorbing property like RAM but also supports loads is called RAS(radar absorbing structure). One of the existing manufacturing process of RAS is to compound with conductive powders the glass fiber-reinforced composite with good permeability and the ability to support loads. The process, however, causes a number of problems, such as the degradation in the mechanical properties of the composite, especially, interlamina shear strength. In this study, mechanical properties of glass fabric/epoxy composite containing 7wt% carbon black powders were measured and compared with pure glass fabric/epoxy composites.

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Preparation of Ni-GDC Powders by the Solution Reduction Method Using Hydrazine and Its Electrical Properties (하이드라진을 이용한 용액환원법에 의한 Ni-GDC 미분말 합성과 전기적 특성)

  • Kim, Sun-Jung;Kim, Kang-Min;Cho, Pyeong-Seok;Cho, Yoon-Ho;Lee, Choong-Yong;Park, Seung-Young;Kang, Yun-Chan;Lee, Jong-Heun
    • Korean Journal of Materials Research
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    • v.18 no.12
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    • pp.660-663
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    • 2008
  • Ni-GDC (gadolinia-doped ceria) composite powders, the anode material for the application of solid oxide fuel cells, were prepared by a solution reduction method using hydrazine. The distribution of Ni particles in the composite powders was homogeneous. The Ni-GDC powders were sintered at $1400^{\circ}C$ for 2 h and then reduced at $800^{\circ}C$ for 24 h in 3% $H_2$. The percolation limit of Ni of the sintered composite was 20 vol%, which was significantly lower than these values in the literature (30-35 vol%). The marked decrease of percolation limit is attributed to the small size of the Ni particles and the high degree of dispersion. The hydrazine method suggests a facile chemical route to prepare well-dispersed Ni-GDC composite powders.

Synthesis and Characterization of CNTs/Metal/Al2O3 Nanocomposite Powders by Thermal CVD (열 CVD법에 의한 CNTs/Metal/Al2O3 나노복합분말의 합성 및 특성)

  • Choa Yong-Ho;Yoo Seung-Hwa;Yang Jae-Kyo;Oh Sung-Tag;Kang Sung-Goon
    • Journal of Powder Materials
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    • v.12 no.2 s.49
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    • pp.146-150
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    • 2005
  • An optimum route to synthesize $Al_2O_3$-based composite powders with homogeneous dispersion of carbon nanotubes (CNTs) was investigated. CNTs/Metal/$Al_2O_3$ nanocomposite powders were fabricated by thermal chemical vapor deposition of $C_2H_2$ gas over metal/$Al_2O_3$ nanocomposite catalyst prepared by selective reduction of metal oxide/$Al_2O_3$ powders. The FT-Raman spectroscopy analysis revealed that the CNTs have single- and multi-walled structure. The CNTs with the diameter of 25-43 nm were homogeneously distributed in the metal/$Al_2O_3$ powders, and their characteristics were strongly affected by a kind of metal catalyst and catalyst size. The experimental results show that the composite powder with required size and dispersion of CNTs can be realized by control of synthesis condition.

Spark Plasma Sintering of the Ductile Cu-Gas-atomized Ni Bulk Metallic Glass Composite Powders (연질 Cu 분말-가스분무 Ni계 벌크 비정질 복합분말의 방전플라즈마 소결에 관한 연구)

  • Kim, Jin-Chun;Kim, Yong-Jin;Kim, Byoung-Kee;Kim, Ji-Soon
    • Journal of Powder Materials
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    • v.13 no.5 s.58
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    • pp.351-359
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    • 2006
  • Ni based($Ni_{57}Zr_{20}Ti_{18}Si_2Sn_3$) bulk metallic glass(BMG) powders were produced by a gas atomization process, and ductile Cu powders were mixed using a spray drying process. The Ni-based amorphous powder and Cu mixed Ni composite powders were compacted by a spark plasma sintering (SPS) processes into cylindrical shape. The relative density varied with the used SPS mold materials such as graphite, hardened steel and WC-Co hard metal. The relative density increased from 87% to 98% when the sintering temperature increased up to $460^{\circ}C$ in the WC-Co hard metal mold.

Preparation of the Titanium Dioxide-Phosphor Composite and its Photocatalytic Reaction under Visible Light (이산화티타늄-발광체 복합소재 제조 및 가시광선 광촉매 반응)

  • Park, Jin-Woo;Kim, Jung-Sik
    • Journal of the Korean Ceramic Society
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    • v.45 no.11
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    • pp.688-693
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    • 2008
  • This paper presents a study on the photocatalytic reaction about the composite particles of $TiO_2$-coated phosphors under visible light irradiation. Nanocrystalline titanium dioxide layers were directly coated on the alkaline earth aluminate phosphor, $CaAl_2O_4:Eu^{2+},\;Nd^{3+}$ particles by an sol-gel processing method. The photocatalytic reaction was analyzed with the degradation of methylene blue (MB) aqueous solution under UV and visible light irradiations. $TiO_2$-coated phosphor powders showed different photocatalytic mechanism, compared with pure $TiO_2$ (P-25, Degussa). Under UV-irradiation, $TiO_2$-coated phosphor powders showed slow photocatalytic reactivity in the early stage and fast in the latter, compared with that of pure $TiO_2$. However, $TiO_2$-coated phosphor powders showed much faster photocatalytic reactivity than that of pure $TiO_2$ under visible irradiation. In addition, the characterizations of the $TiO_2$-coated phosphor powders were conducted by a X-ray diffractometer (XRD), transmission electron microscope (TEM), and energy dispersive spectroscopy (EDS).