• 제목/요약/키워드: Composite ceramics

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Fabrication and Characterization of Alumina-TZP(3Y) Composite Ceramics (알루미나-TZP(3Y) 세라믹스 복합체의 제조 및 기계적 특성)

  • Yoon, Jea-Jung;Chun, Myoung-Pyo;Nahm, San
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.3
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    • pp.170-174
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    • 2015
  • Composite ceramics of alumina-TZP(3Y) have good mechanical and electrical properties. So, They have been used as high strength refractory materials and thick film substrates, etc. In this study, Composite ceramics of alumina-TZP(3Y) were fabricated by uniaxial pressing and sintering at 1,400, 1,500, and $1,600^{\circ}C$, and their microstructures and mechanical properties were investigated. As the TZP(3Y) content in composite ceramics increases from 20 wt.% to 80 wt.%, the fracture toughness increases monotonically, which seems to be related to the higher relative density and/or toughening mechanism by means of stabilized tetragonal zirconia phase at room temperature. In contrast to the fracture toughness, Vickers hardness of the composite ceramics shows maximum value (1,938 Hv) at a 40 wt.% of TZP(3Y). The result of Vickers hardness is likely to be due to more dense sintered microstructure of composite ceramics than pure alumina and reinforcement of composite ceramics with TZP(3Y), considering that Vickers hardness of pure $Al_2O_3$ is greater than that of TZP(3Y). It is also shown that the $ZrO_2$ particles are $l^{\circ}Cated$ between $Al_2O_3$ grains and suppress grain growth each other.

The Electrical and CO Gas Sensing Characteristics of ZnO-ZrO$_2$Composite Ceramics (ZnO-ZrO$_2$복합체의 전기적 성질과 일산화탄소 가스 감응특성)

  • 김태원;정승우;최우성
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1997.11a
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    • pp.436-439
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    • 1997
  • We investigated a electrical and CO gas sensing properties of pure ZnO and ZnO-ZrO$_2$ composite ceramics. We made 0∼20mo1% ZrO$_2$added ZnO composite ceramics and observed a microstructure of the broken side of the samples. The properties of the samples were studied with temperature, composition, arid a concentration of carbon monoxid. The measured 1000ppm CO sensitivities of pure ZnO were about 1∼1.42, and that of ZnO-ZrO$_2$were about 1∼10.6. In order words, the 1000ppm CO sensitivities of ZnO-ZrO$_2$composite ceramics were about 1∼2 times larger than that of pure ZnO with temperature. The measured 250ppm, 500ppm CO sensitivities of ZnO-ZrO$_2$composite ceramics were about ∼3.28. ∼5.04, respectively.

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A Study on the Machinability and Machining properties of Composite Ceramics$(iC-Al_2O_3)$ by EDM (복합 세라믹스$(iC-Al_2O_3)$의 방전가공특성에 관한 연구)

  • 윤병주
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.4
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    • pp.61-68
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    • 1995
  • TiC-Al2O3 composite ceramics has high hardness, high strength, high wear and corrosion resistance. Therefore, composite ceramics have been concerned significantly with some excellent properties and many functions as new industrial materials to the industry at large. In present research, experiments are carried out to obtain the machinability and machining properties by EDM. As a result, the most suitable machining conditions of TiC-Al2O3 composite ceramics was that the pulse duration is 10-60$mutextrm{s}$, the peak current is 10-16A. The machining speed and the wear of the tool electrode increased with the increase in peak current.

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Synthesis and Properties of Hydroxyapatite-Zirconia Composite Ceramics (Hydroxyapatite-Zirconia 복합 Ceramcis의 제조 및 특성)

  • 송종택;변승호;류동우;최상흘
    • Journal of the Korean Ceramic Society
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    • v.30 no.9
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    • pp.754-760
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    • 1993
  • Hydroxyapatite(HAp)-zirconia composite ceramics were prepared by simplified synthesis process and then their properties were investigated. Composite powders of HAp and zirconia were successively synthesized under Ca/P=1.69, 1.71, 1.73 and pH=11 by precipitation method. HAp-zirconia ceramics were obtained with sintering of these various HAp-zirconia composite powders. These sintered bodies were mainly composed of HAp and ZrO2(tetragonal), but it was found that a little of HAp was decomposed into TCP as the amount of zirconia and the sintering temperature were increased. When HAp having 10~15wt.% ZrO2 content were sintered in the range of 1150 to 130$0^{\circ}C$, the apparent porosity was about 7~11%. This showed that the successive synthesis process employed here had a limit to obtian more densified composite ceramics.

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Vibration and Damping Characteristics of Composite Structures with Piezo Ceramics (압전 세라믹이 부착된 복합재 구조물의 진동 및 감쇠 특성)

  • Cho, Dae-Ki;Han, Jae-Hung;Lee, In
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.418-422
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    • 1997
  • A numerical computation and experimental test have been performed for the investigation of dynamic behavior of composite beams with bonded piezo ceramics. The present finite element method based on layerwise approach can effectively evaluate the characteristics of the composite beams with bonded piezo ceramics. The natural frequencies and damping values were measured by fitting the frequency response function obtained from FFT analyzer. The frequency-dependent damping properties of composite material were measured to utilize them for the finite element analysis of the composite beams with bonded piezo ceramics. The experimental results are in good agreement with those of finite element analysis.

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Dielectric and piezoelectric properties of PZT-polymer 3-3 type composite for ultrasonic transducer applications (초음파 트랜스듀서용 PZT-고분자 3-3형 복합압전체의 유전 및 압전특성)

  • 박정학;이수호;최헌일;사공건;배진호
    • Electrical & Electronic Materials
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    • v.9 no.2
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    • pp.146-151
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    • 1996
  • PZT powders were prepared by the molten salt synthesis method. The porous PZT ceramics were made from a mixture of PZT and polyvinylalcohol(PVA) by BURPS(Bumout Plastic Sphere) technique. The 3-3 type composites were fabricated by impregnating an sintered porous PZT ceramics with various polymer matrices. The relative permittivity of 3-3 type composite specimens was shown 860-1,100 smaller than that of solid PZT ceramics(2,100), and the dissipation factors of composite specimens were about 0.02 to 0.03. The piezoelectric coefficient d$_{33}$ of composite specimens(285-328*10$^{12}$ C/N) was comparable with that of single phase PZT specimens(364*10$^{-12}$ C/N). The thickness mode coupling factor k$_{t}$(O.5-0.6) of composite specimens was comparable with that of single phase PZT specimens(k$_{t}$-0.7), and the mechanical quality factor of composite specimens was smaller than 10, and thus these 3-3 type composite specimens would be believed as a good candidates for broad band transducer applications.ons.

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Strength of Crack Healed-Specimen and Elastic Wave Characteristics of Al2O3/SiC Composite Ceramics (알루미나 탄화규소 복합세라믹스 균열치유재의 강도와 탄성파 특성)

  • Kim, Hae-Suk;Kim, Mi-Gyeong;Kim, Jin-Uk;An, Seok-Hwan;Nam, Gi-U
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.425-431
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    • 2007
  • [ $Al_2O_3/SiC$ ]composite ceramics were sintered to evaluate the bending strength and elastic wave characteristics. The three-point bending test was carried out under room temperature. The elastic wave was detected by fracture wave detector. The crack healing behavior was investigated from 1373 K to 1723 K. The bending strength of $Al_2O_3/SiC$ composite by nanocomposite is higher than that of $Al_2O_3$ monolithic. Crack-healing behavior depended on an amount of additive powder $Y_2O_3$. In $Al_2O_3/SiC$ composite ceramics with 3 wt. % $Y_2O_3$ for additive powder, the bending strength at 1573 K is about 100% increase than that of the smooth specimens. From the result of wavelet analysis of elastic wave signal, the smooth specimen and heat treated specimen of $Al_2O_3$ monolithic and $Al_2O_3/SiC$ composite ceramics showed characteristics of frequency about 58 kHz. The strength of $Al_2O_3/SiC$ composite ceramics was a little higher than those of $Al_2O_3$ monolithic. The dominant frequencies were high with increasing of $Y_2O_3$ for additive powder. The dominant frequencies had direct connection with the bending strength.

Thermal Shock Resistance of $80Al_2O_3-20Al$ Composites: Experiments and Finite Element Analysis ($80Al_2O_3-20Al$ 복합재료의 내열충격성: 실험과 유한요소 해석)

  • 김일수;신병철
    • Journal of the Korean Ceramic Society
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    • v.37 no.3
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    • pp.201-204
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    • 2000
  • Thermal shock resistance of 80Al2O3-20Al composite and monolithic alumina ceramics was compared. Fracture strength was measured by using a 4-pont bending test after quenching. Thermal stresses of the ceramics and ceramic-metal composites were calculated using a finite element analysis. The bending strength of the Al2O3 ceramics decreased catastropically after quenching from 20$0^{\circ}C$ to $0^{\circ}C$. The bending strength of the composite also decreased after quenching from 200~2$25^{\circ}C$, but the strength reduction was much smaller than for Al2O3. The maximum thermal stress occured in the monolithic alumina ceramics when exposed to a temperature difference of 20$0^{\circ}C$ was 0.758 GPa. The same amount of stress occured in the Al2O3-Al composite when the temperature difference of 205$^{\circ}C$ used.

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The CO Gas Sensing Properties of ZnO-WO$_3$Composite Ceramics (ZnO-WO$_3$복합체의 일산화탄소 가스 감응특성)

  • 김태원;정승우;최우성;박춘배
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1997.11a
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    • pp.401-404
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    • 1997
  • We prepared 0~20mo1% WO$_3$added ZnO composite ceramics in order to promote a CO gas sensitivity. Using SE,. we observed the microstructure of sample. The resistances of sample were measured by High Voltage Measure/source Unit in the temperature range of +5V~-5V. The measured 1000ppm CO sensitivities of pure ZnO were about 1~4.3, and the measured 1000ppm CO sensitivities of ZnO-WO$_3$composite ceramics were about 1~8.2. Therefore, the 1000ppm CO sensitivities of ZnO-WO$_3$composite ceramics were about 2 times larger than that of pure ZnO.

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Material Properties Evaluation of 1-3 type Piezo-composite Fabricated with CIM Technology (CIM 기술로 제조한 1-3 형 압전복합체의 물성 평가)

  • Im, J.I.;Shin, S.Y.;Kim, J.H.;Lim, S.J.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.196-199
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    • 2012
  • Generally the piezo-composites have superior hydrostatic response characteristics than PZT ceramics due to both the stress amplification effect in axial direction and stress reduction effects in radial direction. This paper described material properties of a 1-3 type piezo-composite that fabricated with ceramic injection molding (CIM) technology. The electro-mechanical performances of the composite have been analyzed using FEM and the physical properties of the composite have been measured with the vol. % of the PZT ceramics. Based on the results, the $k_t$ increased rapidly as the vol. % of the PZT ceramics increased up to 30 vol. % and saturated the constant value in the above region. Also the experimental results have good agreement with the simulation values of the composite. Finally we developed the composites having high piezoelectric properties than the PZT ceramics with the CIM technology.

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